JCB 8085 ZTS Operator Manual 9821-1250

Description

• Model List:
  • 8085 ZTS

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cross References ………………………………………………………………………….1
• 11. Machine Description …………………………………………………………………………..2
• 12. The JCB Midi Excavator …………………………………………………………………2
• 13. Intended Use ………………………………………………………………………………..2
• 14. Component Location ……………………………………………………………………..3
• 15. Safety Check List ……………………………………………………………………………….4
• 16. Safety – Yours and Others ………………………………………………………………4
• 17. General Safety ……………………………………………………………………………..4
• 18. Operating Safety …………………………………………………………………………..6
• 19. Maintenance Safety ……………………………………………………………………..10
• 20. Safety Labels …………………………………………………………………………………..14
• 21. Introduction …………………………………………………………………………………14
• 22. Safety Label Identification …………………………………………………………….15
• 23. Identifying Your Machine …………………………………………………………………..17
• 24. Machine Identification Plate ………………………………………………………….17
• 25. Component Identification Plates …………………………………………………….18
• 26. Machine Security ……………………………………………………………………………..19
• 27. Introduction …………………………………………………………………………………19
• 28. JCB Plantguard …………………………………………………………………………..19
• 29. Construction Equipment Security And Registration Scheme (CESAR) .19
• 30. Operation
• 31. Introduction ……………………………………………………………………………………..21
• 32. Before Entering the Cab ……………………………………………………………………22
• 33. Entering and Leaving the Cab ……………………………………………………………23
• 34. Emergency Exit …………………………………………………………………………..24
• 35. Doors and Windows …………………………………………………………………………25
• 36. Opening and Closing the Door ………………………………………………………25
• 37. Opening and Closing the Front Upper Window ………………………………..26
• 38. Opening and Closing the Front Lower Window ………………………………..27
• 39. Door Sliding Window ……………………………………………………………………27
• 40. Opening and Closing the Sunblind …………………………………………………28
• 41. Seat Controls …………………………………………………………………………………..29
• 42. Introduction …………………………………………………………………………………29
• 43. Standard Seat ……………………………………………………………………………..29
• 44. Seat Belt …………………………………………………………………………………………30
• 45. Inertia Reel Seat Belt …………………………………………………………………..30
• 46. Static Seat Belt ……………………………………………………………………………31
• 47. Visibility Aids ……………………………………………………………………………………32
• 48. Mirrors and Adjustment ………………………………………………………………..32
• 49. Cab Layout ……………………………………………………………………………………..34
• 50. Component Key …………………………………………………………………………..35
• 51. Drive Controls, Switches and Instruments ……………………………………………36
• 52. Drive Controls ……………………………………………………………………………..36
• 53. Switches …………………………………………………………………………………….38
• 54. Electronic Monitoring System (EMS) Panel …………………………………….43
• 55. Cab Heater and Air Conditioning ……………………………………………………49
• 56. Operating Levers and Pedals …………………………………………………………….51
• 57. Introduction …………………………………………………………………………………51
• 58. Control Layouts …………………………………………………………………………..51
• 59. Excavator Controls ………………………………………………………………………51
• 60. Dozer Controls ……………………………………………………………………………56
• 61. Auxiliary Controls ………………………………………………………………………..57
• 62. Safety Equipment …………………………………………………………………………….61
• 63. Control Locks ……………………………………………………………………………..61
• 64. Overload Warning System …………………………………………………………….62
• 65. Fire Extinguisher (If fitted) …………………………………………………………….63
• 66. Before Starting the Engine …………………………………………………………………64
• 67. Starting the Engine …………………………………………………………………………..66
• 68. Warming Up ………………………………………………………………………………..67
• 69. Immobiliser …………………………………………………………………………………68
• 70. Preparing the Machine for Travel ……………………………………………………….70
• 71. Introduction …………………………………………………………………………………70
• 72. Preparing for Site Travel ……………………………………………………………….70
• 73. Getting the Machine Moving ………………………………………………………………71
• 74. Operating Practices ……………………………………………………………………..71
• 75. Operating Procedure ……………………………………………………………………71
• 76. Stopping and Parking the Machine ……………………………………………………..73
• 77. Emergency Stopping of the Machine ………………………………………………73
• 78. Working with the Machine …………………………………………………………………74
• 79. Operating Practices and Site Safety ………………………………………………74
• 80. Clothing and Safety Equipment ……………………………………………………..74
• 81. Danger Zone ………………………………………………………………………………74
• 82. Log Moving-Handling ……………………………………………………………………74
• 83. Safety Practices ………………………………………………………………………….74
• 84. Working with the Excavator …………………………………………………………..76
• 85. Lifting (Object Handling) ……………………………………………………………….80
• 86. Working with the Dozer ………………………………………………………………..84
• 87. Use of Machines on Gradients or Slopes ………………………………………..85
• 88. Getting the Machine Unstuck ………………………………………………………..86
• 89. Operating Environment ……………………………………………………………………..87
• 90. Operating in Cold Climates …………………………………………………………..87
• 91. Operating in a Cold Climate (Below 0°C) ………………………………………..87
• 92. Operating in a Hot Climate (Above 35°C) ……………………………………….87
• 93. Operating in Dusty or Sandy Areas ………………………………………………..88
• 94. Operating in Coastal Regions ……………………………………………………….88
• 95. Operating on Wet or Soft Ground …………………………………………………..88
• 96. Refuelling the Machine ……………………………………………………………………..89
• 97. Low Fuel Levels ………………………………………………………………………….89
• 98. Filling the Tank ……………………………………………………………………………89
• 99. Refuelling Pump (Optional) …………………………………………………………..91
• 100. Moving A Disabled Machine ………………………………………………………………92
• 101. Introduction …………………………………………………………………………………92
• 102. Lowering the Boom in an Emergency …………………………………………….92
• 103. Retrieval …………………………………………………………………………………….92
• 104. Transporting the Machine ………………………………………………………………….93
• 105. Preparing for Road Travel …………………………………………………………….93
• 106. Before Using the Trailer-Transporter ………………………………………………93
• 107. Loading a Machine onto the Transporting Vehicle ……………………………94
• 108. Securing the Machine …………………………………………………………………..95
• 109. Unloading a Machine from the Transporting Vehicle …………………………96
• 110. Lifting a Machine ……………………………………………………………………………..97
• 111. Storage of the Machine …………………………………………………………………….98
• 112. Introduction …………………………………………………………………………………98
• 113. Storage Area ………………………………………………………………………………98
• 114. Prepare the Machine for Storage …………………………………………………..98
• 115. Put the Machine into Storage ………………………………………………………..98
• 116. During Storage ……………………………………………………………………………98
• 117. Take the Machine Out of Storage …………………………………………………..99
• 118. Routine Maintenance
• 119. Service Requirements …………………………………………………………………….101
• 120. Introduction ……………………………………………………………………………….101
• 121. Owner-Operator Support …………………………………………………………….101
• 122. Service-Maintenance Agreements ……………………………………………….101
• 123. Fit for Purpose Tests for Lifting Equipment …………………………………….101
• 124. Obtaining Replacement Parts ………………………………………………………102
• 125. Health and Safety …………………………………………………………………………..103
• 126. Lubricants …………………………………………………………………………………103
• 127. Battery ……………………………………………………………………………………..105
• 128. Service Schedules ………………………………………………………………………….107
• 129. Introduction ……………………………………………………………………………….107
• 130. How to Use the Service Schedules ………………………………………………107
• 131. Calendar Equivalents …………………………………………………………………107
• 132. Pre-Start Cold Checks, Service Points and Fluid Levels ………………….108
• 133. Functional Test and Final Inspection ……………………………………………. 111
• 134. Service Intervals for Attachments ………………………………………………… 113
• 135. Periodic Replacement of Safety Related Components …………………… 114
• 136. Fluids, Lubricants and Capacities …………………………………………………….. 115
• 137. Coolant Mixtures ………………………………………………………………………. 116
• 138. Fuels ……………………………………………………………………………………….. 117
• 139. Tools ……………………………………………………………………………………………. 118
• 140. Tool Storage and Cool Box (If fitted) …………………………………………….. 118
• 141. Carrying Tools onto the Machine …………………………………………………. 118
• 142. Prepare the Machine for Maintenance ……………………………………………… 119
• 143. Introduction ………………………………………………………………………………. 119
• 144. How to Make the Machine Safe (Excavator Lowered) ……………………. 119
• 145. Cleaning the Machine ……………………………………………………………………..120
• 146. Introduction ……………………………………………………………………………….120
• 147. Preparing the Machine for Cleaning ……………………………………………..120
• 148. Cleaning the Machine …………………………………………………………………121
• 149. Cleaning the Tracks ……………………………………………………………………121
• 150. Checking for Damage ……………………………………………………………………..123
• 151. Check the Machine Body and Structure ………………………………………..123
• 152. Check the Seat and Seat Belt ……………………………………………………..123
• 153. Check the Hydraulic Hoses and Fittings ……………………………………….123
• 154. Check the Electrical Circuits ………………………………………………………..124
• 155. Checking the ROPS-FOPS Structure ……………………………………………124
• 156. Checking the Ram Piston Rods …………………………………………………..124
• 157. Greasing ……………………………………………………………………………………….125
• 158. Introduction ……………………………………………………………………………….125
• 159. Preparing the Machine for Greasing …………………………………………….125
• 160. Grease Points ……………………………………………………………………………126
• 161. Slew Ring Bearings ……………………………………………………………………127
• 162. Slew Ring Teeth and Slew Pinion …………………………………………………127
• 163. Access Panels ……………………………………………………………………………….128
• 164. Introduction ……………………………………………………………………………….128
• 165. Engine Cover …………………………………………………………………………….128
• 166. Hydraulic Bay Cover …………………………………………………………………..129
• 167. Electrical System ……………………………………………………………………………130
• 168. Battery ……………………………………………………………………………………..130
• 169. Fuses ……………………………………………………………………………………….133
• 170. Primary Fuses …………………………………………………………………………..135
• 171. Relays ……………………………………………………………………………………..135
• 172. Engine ………………………………………………………………………………………….136
• 173. Oil and Filter ……………………………………………………………………………..136
• 174. Cooling System …………………………………………………………………………138
• 175. Fan Belt ……………………………………………………………………………………140
• 176. Compressor Belt ………………………………………………………………………..141
• 177. Air Filter ……………………………………………………………………………………142
• 178. Fuel System …………………………………………………………………………………..143
• 179. Introduction ……………………………………………………………………………….143
• 180. Draining Fuel Tank Impurities ………………………………………………………143
• 181. Sedimenter and Engine Fuel Filter ……………………………………………….144
• 182. Bleeding the Fuel System …………………………………………………………..146
• 183. Hydraulic System ……………………………………………………………………………147
• 184. Introduction ……………………………………………………………………………….147
• 185. Releasing the Hydraulic Pressure ………………………………………………..148
• 186. Oil and Filter ……………………………………………………………………………..148
• 187. Tracks and Running Gear ……………………………………………………………….150
• 188. Tracks ………………………………………………………………………………………150
• 189. Running Gear ……………………………………………………………………………153
• 190. Windscreen Washer ……………………………………………………………………….154
• 191. Fire Extinguisher (if fitted) ………………………………………………………………..155
• 192. Checking the Fire Extinguisher ……………………………………………………155
• 193. Optional Attachments
• 194. Introduction ……………………………………………………………………………………157
• 195. Attachments for your Machine ………………………………………………………….158
• 196. Removing Residual Pressure …………………………………………………………..159
• 197. Venting Auxiliary Pressure ………………………………………………………….159
• 198. Connecting-Disconnecting Hydraulic Hoses ……………………………………….160
• 199. Introduction ……………………………………………………………………………….160
• 200. Connecting the Hydraulic Hoses ………………………………………………….160
• 201. Disconnecting the Hydraulic Hoses ………………………………………………161
• 202. Quick Release Couplings ……………………………………………………………162
• 203. Hydraulic Breaker …………………………………………………………………………..164
• 204. Operation ………………………………………………………………………………….164
• 205. Operating Attachments ……………………………………………………………….164
• 206. Manual Quickhitch ………………………………………………………………………….166
• 207. Introduction ……………………………………………………………………………….166
• 208. Installation ………………………………………………………………………………..166
• 209. Removal …………………………………………………………………………………..166
• 210. Maintenance ……………………………………………………………………………..167
• 211. Hydraulic Quickhitch ……………………………………………………………………….168
• 212. Introduction ……………………………………………………………………………….168
• 213. Releasing the Quickhitch – Operating Procedure ……………………………168
• 214. Removing a Bucket ……………………………………………………………………170
• 215. Installing a Bucket ……………………………………………………………………..171
• 216. Buckets …………………………………………………………………………………………172
• 217. Bucket Selection ………………………………………………………………………..172
• 218. Removing a Bucket – Non Quickhitch Models ………………………………..173
• 219. Installing a Bucket – Non Quickhitch Models ………………………………….174
• 220. Removing a Bucket from a Quickhitch ………………………………………….174
• 221. Installing a Bucket on a Quickhitch ………………………………………………176
• 222. Replacing Bucket Teeth ………………………………………………………………177
• 223. JCB Hammermaster Breakers ………………………………………………………….178
• 224. Introduction ……………………………………………………………………………….178
• 225. Removing a Quickhitch Breaker …………………………………………………..178
• 226. Installing a Quickhitch Breaker …………………………………………………….180
• 227. Specifications
• 228. Lifting Regulations and Safe Working Loads ………………………………………181
• 229. Introduction ……………………………………………………………………………….181
• 230. Static Dimensions …………………………………………………………………………..182
• 231. Performance Dimensions ………………………………………………………………..183
• 232. Auxiliary Pressures …………………………………………………………………………184
• 233. Noise Data …………………………………………………………………………………….185
• 234. Introduction ……………………………………………………………………………….185
• 235. All Machines ……………………………………………………………………………..185
• 236. Vibration Data ………………………………………………………………………………..186
• 237. Introduction ……………………………………………………………………………….186
• 238. 8085 ZTS ………………………………………………………………………………….187
• 239. Warranty Information
• 240. Machine Service Record Sheet ………………………………………………………..189
• 241. Registration Information ………………………………………………………………….191
• 242. European Community Standards
• 243. EC Declaration of Conformity …………………………………………………………..193
• 244. Introduction ……………………………………………………………………………….193
• 245. Explanation of the EC Declaration of Conformity ……………………………195