JCB 8085 ZTS Operator Manual 9821-6950

Description

• Model List:
  • 8085 ZTS

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………. i
• 3. The Operator Manual …………………………………………………………………….. i
• 4. Safety Warnings ……………………………………………………………………………. i
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cross References ………………………………………………………………………….1
• 11. Machine Description …………………………………………………………………………..2
• 12. The JCB Midi Excavator …………………………………………………………………2
• 13. Intended Use ………………………………………………………………………………..2
• 14. Component Location ……………………………………………………………………..3
• 15. Safety Check List ……………………………………………………………………………….4
• 16. Safety – Yours and Others ………………………………………………………………4
• 17. General Safety ……………………………………………………………………………..4
• 18. Operating Safety …………………………………………………………………………..6
• 19. Maintenance Safety ……………………………………………………………………..10
• 20. Safety Labels …………………………………………………………………………………..14
• 21. Introduction …………………………………………………………………………………14
• 22. Safety Label Identification …………………………………………………………….15
• 23. Identifying Your Machine …………………………………………………………………..17
• 24. Machine Identification Plate ………………………………………………………….17
• 25. Component Identification Plates …………………………………………………….18
• 26. Machine Security ……………………………………………………………………………..19
• 27. Introduction …………………………………………………………………………………19
• 28. JCB Plantguard …………………………………………………………………………..19
• 29. Construction Equipment Security And Registration Scheme (CESAR) .19
• 30. Immobiliser …………………………………………………………………………………19
• 31. Operation
• 32. Introduction ……………………………………………………………………………………..21
• 33. Before Entering the Cab ……………………………………………………………………22
• 34. Entering and Leaving the Cab ……………………………………………………………23
• 35. Emergency Exit …………………………………………………………………………..24
• 36. Doors and Windows …………………………………………………………………………25
• 37. Opening and Closing the Door ………………………………………………………25
• 38. Opening and Closing the Front Upper Window ………………………………..26
• 39. Opening and Closing the Front Lower Window ………………………………..27
• 40. Door Sliding Window ……………………………………………………………………27
• 41. Opening and Closing the Sunblind …………………………………………………28
• 42. Seat Controls …………………………………………………………………………………..29
• 43. Introduction …………………………………………………………………………………29
• 44. Standard Seat ……………………………………………………………………………..29
• 45. Seat Belt …………………………………………………………………………………………30
• 46. Inertia Reel Seat Belt …………………………………………………………………..30
• 47. Static Seat Belt ……………………………………………………………………………31
• 48. Visibility Aids ……………………………………………………………………………………32
• 49. Mirrors and Adjustment ………………………………………………………………..32
• 50. Cab Layout ……………………………………………………………………………………..34
• 51. Component Key …………………………………………………………………………..35
• 52. Drive Controls, Switches and Instruments ……………………………………………36
• 53. Drive Controls ……………………………………………………………………………..36
• 54. Switches …………………………………………………………………………………….38
• 55. Electronic Monitoring System (EMS) Panel …………………………………….43
• 56. Cab Heater and Air Conditioning ……………………………………………………49
• 57. Operating Levers and Pedals …………………………………………………………….51
• 58. Introduction …………………………………………………………………………………51
• 59. Control Layouts …………………………………………………………………………..51
• 60. Excavator Controls ………………………………………………………………………51
• 61. Dozer Controls ……………………………………………………………………………56
• 62. Auxiliary Controls ………………………………………………………………………..57
• 63. Safety Equipment …………………………………………………………………………….61
• 64. Control Locks ……………………………………………………………………………..61
• 65. Overload Warning System …………………………………………………………….62
• 66. Fire Extinguisher (If fitted) …………………………………………………………….63
• 67. Before Starting the Engine …………………………………………………………………64
• 68. Starting the Engine …………………………………………………………………………..66
• 69. Warming Up ………………………………………………………………………………..67
• 70. Immobiliser …………………………………………………………………………………68
• 71. Preparing the Machine for Travel ……………………………………………………….71
• 72. Introduction …………………………………………………………………………………71
• 73. Preparing for Site Travel ……………………………………………………………….71
• 74. Getting the Machine Moving ………………………………………………………………72
• 75. Operating Practices ……………………………………………………………………..72
• 76. Operating Procedure ……………………………………………………………………72
• 77. Stopping and Parking the Machine ……………………………………………………..74
• 78. Emergency Stopping of the Machine ………………………………………………74
• 79. Working with the Machine …………………………………………………………………75
• 80. Operating Practices and Site Safety ………………………………………………75
• 81. Clothing and Safety Equipment ……………………………………………………..75
• 82. Danger Zone ………………………………………………………………………………75
• 83. Log Moving-Handling ……………………………………………………………………75
• 84. Safety Practices ………………………………………………………………………….75
• 85. Working with the Excavator …………………………………………………………..77
• 86. Lifting (Object Handling) ……………………………………………………………….82
• 87. Working with the Dozer ………………………………………………………………..86
• 88. Use of Machines on Gradients or Slopes ………………………………………..87
• 89. Getting the Machine Unstuck ………………………………………………………..88
• 90. Operating Environment ……………………………………………………………………..89
• 91. Operating in Cold Climates …………………………………………………………..89
• 92. Operating in a Cold Climate (Below 0°C) ………………………………………..89
• 93. Operating in a Hot Climate (Above 35°C) ……………………………………….89
• 94. Operating in Dusty or Sandy Areas ………………………………………………..90
• 95. Operating in Coastal Regions ……………………………………………………….90
• 96. Operating on Wet or Soft Ground …………………………………………………..90
• 97. Refuelling the Machine ……………………………………………………………………..91
• 98. Low Fuel Levels ………………………………………………………………………….91
• 99. Filling the Tank ……………………………………………………………………………91
• 100. Refuelling Pump (Optional) …………………………………………………………..93
• 101. Moving A Disabled Machine ………………………………………………………………94
• 102. Introduction …………………………………………………………………………………94
• 103. Lowering the Boom in an Emergency …………………………………………….94
• 104. Retrieval …………………………………………………………………………………….94
• 105. Transporting the Machine ………………………………………………………………….95
• 106. Preparing for Road Travel …………………………………………………………….95
• 107. Before Using the Trailer-Transporter ………………………………………………95
• 108. Loading a Machine onto the Transporting Vehicle ……………………………96
• 109. Securing the Machine …………………………………………………………………..97
• 110. Unloading a Machine from the Transporting Vehicle …………………………98
• 111. Lifting a Machine ……………………………………………………………………………..99
• 112. Storage of the Machine …………………………………………………………………..100
• 113. Introduction ……………………………………………………………………………….100
• 114. Storage Area …………………………………………………………………………….100
• 115. Prepare the Machine for Storage …………………………………………………100
• 116. Put the Machine into Storage ………………………………………………………100
• 117. During Storage ………………………………………………………………………….100
• 118. Take the Machine Out of Storage …………………………………………………101
• 119. Routine Maintenance
• 120. Service Requirements …………………………………………………………………….103
• 121. Introduction ……………………………………………………………………………….103
• 122. Owner-Operator Support …………………………………………………………….103
• 123. Service-Maintenance Agreements ……………………………………………….103
• 124. Fit for Purpose Tests for Lifting Equipment …………………………………….103
• 125. Obtaining Replacement Parts ………………………………………………………104
• 126. Health and Safety …………………………………………………………………………..105
• 127. Lubricants …………………………………………………………………………………105
• 128. Battery ……………………………………………………………………………………..107
• 129. Service Schedules ………………………………………………………………………….109
• 130. Introduction ……………………………………………………………………………….109
• 131. How to Use the Service Schedules ………………………………………………109
• 132. Calendar Equivalents …………………………………………………………………109
• 133. Pre-Start Cold Checks, Service Points and Fluid Levels …………………. 110
• 134. Functional Test and Final Inspection ……………………………………………. 113
• 135. Service Intervals for Attachments ………………………………………………… 115
• 136. Periodic Replacement of Safety Related Components …………………… 116
• 137. Fluids, Lubricants and Capacities …………………………………………………….. 117
• 138. Coolant Mixtures ………………………………………………………………………. 118
• 139. Fuels ……………………………………………………………………………………….. 119
• 140. Tools …………………………………………………………………………………………….120
• 141. Tool Storage and Cool Box (If fitted) ……………………………………………..120
• 142. Carrying Tools onto the Machine ………………………………………………….120
• 143. Prepare the Machine for Maintenance ………………………………………………121
• 144. Introduction ……………………………………………………………………………….121
• 145. How to Make the Machine Safe (Excavator Lowered) …………………….121
• 146. Cleaning the Machine ……………………………………………………………………..122
• 147. Introduction ……………………………………………………………………………….122
• 148. Preparing the Machine for Cleaning ……………………………………………..122
• 149. Cleaning the Machine …………………………………………………………………123
• 150. Cleaning the Tracks ……………………………………………………………………123
• 151. Checking for Damage ……………………………………………………………………..125
• 152. Check the Machine Body and Structure ………………………………………..125
• 153. Check the Seat and Seat Belt ……………………………………………………..125
• 154. Check the Hydraulic Hoses and Fittings ……………………………………….125
• 155. Check the Electrical Circuits ………………………………………………………..125
• 156. Checking the ROPS-FOPS Structure ……………………………………………126
• 157. Checking the Ram Piston Rods …………………………………………………..126
• 158. Greasing ……………………………………………………………………………………….127
• 159. Introduction ……………………………………………………………………………….127
• 160. Preparing the Machine for Greasing …………………………………………….127
• 161. Grease Points ……………………………………………………………………………128
• 162. Slew Ring Bearings ……………………………………………………………………129
• 163. Slew Ring Teeth and Slew Pinion …………………………………………………129
• 164. Access Panels ……………………………………………………………………………….130
• 165. Introduction ……………………………………………………………………………….130
• 166. Engine Cover …………………………………………………………………………….130
• 167. Hydraulic Bay Cover …………………………………………………………………..131
• 168. Electrical System ……………………………………………………………………………132
• 169. Battery ……………………………………………………………………………………..132
• 170. Fuses ……………………………………………………………………………………….135
• 171. Primary Fuses …………………………………………………………………………..137
• 172. Relays ……………………………………………………………………………………..137
• 173. Engine ………………………………………………………………………………………….138
• 174. Oil and Filter ……………………………………………………………………………..138
• 175. Cooling System …………………………………………………………………………140
• 176. Fan Belt ……………………………………………………………………………………142
• 177. Compressor Belt ………………………………………………………………………..143
• 178. Air Filter ……………………………………………………………………………………144
• 179. Fuel System …………………………………………………………………………………..145
• 180. Introduction ……………………………………………………………………………….145
• 181. Draining Fuel Tank Impurities ………………………………………………………145
• 182. Sedimenter and Engine Fuel Filter ……………………………………………….146
• 183. Bleeding the Fuel System …………………………………………………………..148
• 184. Hydraulic System ……………………………………………………………………………149
• 185. Introduction ……………………………………………………………………………….149
• 186. Releasing the Hydraulic Pressure ………………………………………………..150
• 187. Oil and Filter ……………………………………………………………………………..150
• 188. Tracks and Running Gear ……………………………………………………………….152
• 189. Tracks ………………………………………………………………………………………152
• 190. Running Gear ……………………………………………………………………………155
• 191. Windscreen Washer ……………………………………………………………………….156
• 192. Fire Extinguisher (if fitted) ………………………………………………………………..157
• 193. Checking the Fire Extinguisher ……………………………………………………157
• 194. Optional Attachments
• 195. Introduction ……………………………………………………………………………………159
• 196. Attachments for your Machine ………………………………………………………….160
• 197. Removing Residual Pressure …………………………………………………………..161
• 198. Venting Auxiliary Pressure ………………………………………………………….161
• 199. Connecting-Disconnecting Hydraulic Hoses ……………………………………….162
• 200. Introduction ……………………………………………………………………………….162
• 201. Connecting the Hydraulic Hoses ………………………………………………….162
• 202. Disconnecting the Hydraulic Hoses ………………………………………………163
• 203. Quick Release Couplings ……………………………………………………………164
• 204. Hydraulic Breaker …………………………………………………………………………..166
• 205. Operation ………………………………………………………………………………….166
• 206. Operating Attachments ……………………………………………………………….166
• 207. Manual Quickhitch ………………………………………………………………………….168
• 208. Introduction ……………………………………………………………………………….168
• 209. Installation ………………………………………………………………………………..168
• 210. Removal …………………………………………………………………………………..168
• 211. Maintenance ……………………………………………………………………………..169
• 212. Hydraulic Quickhitch ……………………………………………………………………….170
• 213. Introduction ……………………………………………………………………………….170
• 214. Releasing the Quickhitch – Operating Procedure ……………………………170
• 215. Removing a Bucket ……………………………………………………………………172
• 216. Installing a Bucket ……………………………………………………………………..173
• 217. Buckets …………………………………………………………………………………………174
• 218. Bucket Selection ………………………………………………………………………..174
• 219. Removing a Bucket – Non Quickhitch Models ………………………………..175
• 220. Installing a Bucket – Non Quickhitch Models ………………………………….176
• 221. Removing a Bucket from a Quickhitch ………………………………………….176
• 222. Installing a Bucket on a Quickhitch ………………………………………………178
• 223. Replacing Bucket Teeth ………………………………………………………………179
• 224. JCB Hammermaster Breakers ………………………………………………………….180
• 225. Introduction ……………………………………………………………………………….180
• 226. Removing a Quickhitch Breaker …………………………………………………..180
• 227. Installing a Quickhitch Breaker …………………………………………………….182
• 228. Specifications
• 229. Lifting Regulations and Safe Working Loads ………………………………………183
• 230. Introduction ……………………………………………………………………………….183
• 231. Static Dimensions …………………………………………………………………………..184
• 232. Performance Dimensions ………………………………………………………………..185
• 233. Auxiliary Pressures …………………………………………………………………………186
• 234. Noise Data …………………………………………………………………………………….187
• 235. Introduction ……………………………………………………………………………….187
• 236. All Machines ……………………………………………………………………………..187
• 237. Vibration Data ………………………………………………………………………………..188
• 238. Introduction ……………………………………………………………………………….188
• 239. 8085 ZTS ………………………………………………………………………………….189
• 240. Warranty Information
• 241. Machine Service Record Sheet ………………………………………………………..191
• 242. Registration Information ………………………………………………………………….193
• 243. European Community Standards
• 244. EC Declaration of Conformity …………………………………………………………..195
• 245. Introduction ……………………………………………………………………………….195
• 246. Explanation of the EC Declaration of Conformity ……………………………197