JCB 8250 Operator Manual 9811-1701

Description

• Model List:
  • 8250

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cross References ………………………………………………………………………….1
• 13. Machine Description …………………………………………………………………………..2
• 14. The JCB Fastrac …………………………………………………………………………..2
• 15. Intended Use ………………………………………………………………………………..2
• 16. Component Locations ……………………………………………………………………2
• 17. Safety Check List ……………………………………………………………………………….4
• 18. Safety – Yours and Others ………………………………………………………………4
• 19. General Safety ……………………………………………………………………………..4
• 20. Operating Safety …………………………………………………………………………..6
• 21. Maintenance Safety ……………………………………………………………………..12
• 22. Safety Labels …………………………………………………………………………………..18
• 23. Introduction …………………………………………………………………………………18
• 24. Safety Label Identification …………………………………………………………….19
• 25. Identifying your Machine ……………………………………………………………………22
• 26. Machine Identification Plate ………………………………………………………….22
• 27. ROPS and FOPS Certification Labels …………………………………………….25
• 28. Operation
• 29. Introduction ……………………………………………………………………………………..27
• 30. Before Entering the Cab ……………………………………………………………………28
• 31. Entering and Leaving the Cab – Door and Windows ……………………………..30
• 32. Emergency Exit …………………………………………………………………………..31
• 33. Opening and Closing the Door ………………………………………………………31
• 34. Opening and Closing the Rear Window ………………………………………….32
• 35. Visibility Aids ……………………………………………………………………………………33
• 36. Mirrors ……………………………………………………………………………………….33
• 37. Cab Layout ……………………………………………………………………………………..34
• 38. Seat Controls …………………………………………………………………………………..36
• 39. Standard Suspension Seat ……………………………………………………………36
• 40. Heated Seat (Optional) …………………………………………………………………38
• 41. Passenger's Seat ………………………………………………………………………..39
• 42. Seat Belts ……………………………………………………………………………………….40
• 43. Introduction …………………………………………………………………………………40
• 44. To Fasten the Seat Belt ………………………………………………………………..40
• 45. Check the Seat Belt is Operating Correctly ……………………………………..40
• 46. To Release the Seat Belt ………………………………………………………………41
• 47. Drive Controls, Switches and Instruments ……………………………………………42
• 48. Steering Column Adjustment …………………………………………………………42
• 49. Steering Column Multi-Purpose Switch …………………………………………..43
• 50. Side Console Controls ………………………………………………………………….44
• 51. Starter Switch ……………………………………………………………………………..45
• 52. Armrest Mounted Switches …………………………………………………………..46
• 53. Instruments …………………………………………………………………………………47
• 54. Warnings (Audible-Visual) …………………………………………………………….49
• 55. Warnings (Visual only) ………………………………………………………………….50
• 56. EMS Programming ………………………………………………………………………52
• 57. Heater-Air Conditioning Controls ……………………………………………………55
• 58. Cab Interior Light …………………………………………………………………………56
• 59. Auxiliary Panel …………………………………………………………………………….57
• 60. Safety Equipment …………………………………………………………………………….58
• 61. Transport Lock …………………………………………………………………………….58
• 62. Before Starting the Engine …………………………………………………………………59
• 63. Starting the Engine …………………………………………………………………………..61
• 64. Normal Starting ……………………………………………………………………………61
• 65. Cold Starting ……………………………………………………………………………….61
• 66. Preparing for Travel ………………………………………………………………………….62
• 67. Before Travelling on Public Roads …………………………………………………62
• 68. Getting the Machine Moving ………………………………………………………………63
• 69. General Precautions …………………………………………………………………….63
• 70. Continuously Variable Transmission (CVT) ……………………………………..65
• 71. Anti-lock Braking System (ABS) …………………………………………………………80
• 72. Parking the Machine …………………………………………………………………………81
• 73. Parking on an Incline ……………………………………………………………………82
• 74. Working with your Machine ……………………………………………………………….83
• 75. Operating Practices and Site Safety ………………………………………………83
• 76. Clothing and Safety Equipment ……………………………………………………..83
• 77. Danger Zone ………………………………………………………………………………83
• 78. Safety Must Come First ………………………………………………………………..83
• 79. Risk Assessment …………………………………………………………………………85
• 80. Four Wheel Drive and Differential Lock …………………………………………..87
• 81. Rear 3-point Linkage Control ………………………………………………………..88
• 82. Rear 3-point Linkage Mechanical Connections and Adjustment …………94
• 83. Front 3-point Linkage Control (Optional) …………………………………………97
• 84. Front 3-point Linkage (optional) …………………………………………………..102
• 85. External Hydraulics ……………………………………………………………………104
• 86. Quick Release Couplings ……………………………………………………………108
• 87. Drawbars and Hitches ……………………………………………………………….. 110
• 88. Ladder Hitches …………………………………………………………………………. 119
• 89. Connecting Trailer Air Brakes ………………………………………………………125
• 90. Connecting Trailer Hydraulic Brakes …………………………………………….127
• 91. Independent Power Take-off (PTO) ………………………………………………129
• 92. Touch Screen Settings …………………………………………………………………….138
• 93. Programming the Joystick Push Buttons ……………………………………….138
• 94. Automatic Field Settings ……………………………………………………………..145
• 95. Wheel Slip ………………………………………………………………………………..153
• 96. Headland Management System …………………………………………………..154
• 97. Service Information ……………………………………………………………………163
• 98. Operating Environment ……………………………………………………………………166
• 99. Introduction ……………………………………………………………………………….166
• 100. Operating in Low Temperatures …………………………………………………..166
• 101. Using the Engine and Gearbox Heaters ………………………………………..166
• 102. Operating in High Temperatures ………………………………………………….167
• 103. Refuelling the Machine ……………………………………………………………………168
• 104. Low Fuel Levels ………………………………………………………………………..168
• 105. Filling the Tank ………………………………………………………………………….168
• 106. Moving a Disabled Machine …………………………………………………………….170
• 107. General …………………………………………………………………………………….170
• 108. Limp Home Mode ………………………………………………………………………170
• 109. Preparation for Towing ……………………………………………………………….172
• 110. Transporting the Machine ………………………………………………………………..176
• 111. Storage of the Machine …………………………………………………………………..178
• 112. Introduction ……………………………………………………………………………….178
• 113. Storage Area …………………………………………………………………………….178
• 114. Prepare the Machine for Storage …………………………………………………178
• 115. Put the Machine into Storage ………………………………………………………178
• 116. During Storage ………………………………………………………………………….178
• 117. Take the Machine Out of Storage …………………………………………………179
• 118. Routine Maintenance
• 119. Service Requirements …………………………………………………………………….181
• 120. Introduction ……………………………………………………………………………….181
• 121. Owner-Operator Support …………………………………………………………….181
• 122. Service-Maintenance Agreements ……………………………………………….181
• 123. Initial Service and Inspection (100 Hours) ……………………………………..181
• 124. Obtaining Replacement Parts ………………………………………………………182
• 125. Health and Safety …………………………………………………………………………..183
• 126. Lubricants …………………………………………………………………………………183
• 127. Service Schedules ………………………………………………………………………….185
• 128. Introduction ……………………………………………………………………………….185
• 129. How to Use the Service Schedules ………………………………………………185
• 130. Calendar Equivalents …………………………………………………………………185
• 131. Pre-start Cold Checks, Service Points and Fluid Levels ………………….186
• 132. Functional Test and Final Inspection …………………………………………….190
• 133. Fluids, Lubricants and Capacities ……………………………………………………..192
• 134. Coolant Mixtures ……………………………………………………………………….193
• 135. Fuel …………………………………………………………………………………………193
• 136. Carrying Tools onto the Machine ………………………………………………………195
• 137. Preparing the Machine for Maintenance …………………………………………….196
• 138. Making the Machine Safe ……………………………………………………………196
• 139. Cleaning the Machine ……………………………………………………………………..197
• 140. Introduction ……………………………………………………………………………….197
• 141. Preparing the Machine for Cleaning ……………………………………………..197
• 142. Cleaning the Machine …………………………………………………………………198
• 143. Cleaning the Radiator and Coolers ………………………………………………200
• 144. Checking for Damage ……………………………………………………………………..201
• 145. Check the Machine Body and Structure ………………………………………..201
• 146. Check the Tyres ………………………………………………………………………..201
• 147. Check the Seat and Seat Belt ……………………………………………………..201
• 148. Check the Hydraulic Hoses and Fittings ……………………………………….201
• 149. Checking the ROPS Structure ……………………………………………………..202
• 150. Seats and Seat Belts ………………………………………………………………………203
• 151. Seats ……………………………………………………………………………………….203
• 152. Check the Seat and Seat Belt ……………………………………………………..203
• 153. Engine Cover …………………………………………………………………………………204
• 154. Opening the Engine Cover ………………………………………………………….204
• 155. Closing the Engine Cover ……………………………………………………………204
• 156. Greasing ……………………………………………………………………………………….205
• 157. General Information ……………………………………………………………………205
• 158. Drive Shafts ………………………………………………………………………………206
• 159. Front 3-Point Linkage (Optional) ………………………………………………….207
• 160. Front Axle Steering Swivels …………………………………………………………208
• 161. Rear Suspension Cylinder Pivots …………………………………………………210
• 162. Hydraulic Lift and 3-Point Linkage ……………………………………………….. 211
• 163. Pick-up Hitch …………………………………………………………………………….212
• 164. Automatic Trailer Coupling (if fitted) ……………………………………………..213
• 165. Air Conditioning and Heater …………………………………………………………….214
• 166. Cleaning the Fresh Air Filter ………………………………………………………..214
• 167. Cleaning the Recirculation Air Filter ……………………………………………..215
• 168. Adjusting the Compressor Belt …………………………………………………….216
• 169. Brakes ………………………………………………………………………………………….217
• 170. Checking the Foot Brake Fluid Level ……………………………………………217
• 171. Checking the Trailer Air Tank ………………………………………………………218
• 172. Checking the Air Tank Warning Lights …………………………………………..218
• 173. Checking and Renewing Foot Brake Pads …………………………………….219
• 174. Testing the Park Brake ……………………………………………………………….221
• 175. Checking the Park Brake Pads ……………………………………………………222
• 176. Electrical System ……………………………………………………………………………223
• 177. Battery ……………………………………………………………………………………..223
• 178. Jump-starting the Engine ……………………………………………………………225
• 179. Fuses and Relays ………………………………………………………………………227
• 180. Relay Identification …………………………………………………………………….231
• 181. Checking the Beam Alignment …………………………………………………….233
• 182. Engine ………………………………………………………………………………………….234
• 183. Changing the Air Filter Elements ………………………………………………….234
• 184. Checking the Oil Level ……………………………………………………………….236
• 185. Changing the Oil and Filter ………………………………………………………….237
• 186. Checking the Crankcase Breather Tube ……………………………………….239
• 187. Cooling System ……………………………………………………………………………..240
• 188. Checking the Coolant Level ………………………………………………………..240
• 189. Changing the Coolant Filter …………………………………………………………241
• 190. Draining and Refilling the Coolant ………………………………………………..242
• 191. Fan Belt ……………………………………………………………………………………244
• 192. Fuel System …………………………………………………………………………………..246
• 193. Introduction ……………………………………………………………………………….246
• 194. Draining the Fuel Filter ……………………………………………………………….247
• 195. Changing the Fuel Filter Elements ……………………………………………….248
• 196. Hydraulic System ……………………………………………………………………………250
• 197. Introduction ……………………………………………………………………………….250
• 198. Releasing the Hydraulic Pressure ………………………………………………..250
• 199. Checking the oil Level ………………………………………………………………..251
• 200. Changing the Filter Element ………………………………………………………..252
• 201. Emptying the Hydraulic Coupling Drain Reservoirs ………………………..253
• 202. Transmission …………………………………………………………………………………254
• 203. Checking the Transmission Oil Level ……………………………………………254
• 204. Changing the Transmission Oil Filter ……………………………………………255
• 205. Changing the Transmission Oil and Strainer ………………………………….256
• 206. Checking the Clutch Fluid Level …………………………………………………..257
• 207. Axles …………………………………………………………………………………………….258
• 208. Front Axle …………………………………………………………………………………258
• 209. Rear Axle and PTO ……………………………………………………………………261
• 210. Tyres and Wheels …………………………………………………………………………..264
• 211. General …………………………………………………………………………………….264
• 212. Wheel and Tyre Replacement ……………………………………………………..264
• 213. Adjustable Track Width ……………………………………………………………….265
• 214. Wheel Nut Torques …………………………………………………………………….266
• 215. Tyre Inflation ……………………………………………………………………………..267
• 216. Checking and Adjusting the Front Wheel Alignment ……………………….268
• 217. Front Fender Adjustment …………………………………………………………….270
• 218. Power Take-off (PTO) ……………………………………………………………………..271
• 219. Front PTO …………………………………………………………………………………271
• 220. Rear PTO …………………………………………………………………………………272
• 221. Windscreen Washer ……………………………………………………………………….273
• 222. Checking Fluid Level ………………………………………………………………….273
• 223. Automatic Trailer Coupling (Optional) ……………………………………………….274
• 224. Checking for Wear ……………………………………………………………………..274
• 225. Specification
• 226. Static Dimensions …………………………………………………………………………..275
• 227. Weights and Loads …………………………………………………………………………276
• 228. Unladen Weights ……………………………………………………………………….276
• 229. Load Capacities …………………………………………………………………………276
• 230. Laden Weights …………………………………………………………………………..277
• 231. Tyres …………………………………………………………………………………………….278
• 232. General …………………………………………………………………………………….278
• 233. Tyre Pressures, Speeds and Loads ……………………………………………..278
• 234. Travel Speeds ………………………………………………………………………………..280
• 235. General Information ……………………………………………………………………280
• 236. Noise Data …………………………………………………………………………………….281
• 237. Introduction ……………………………………………………………………………….281
• 238. Internal Noise Levels ………………………………………………………………….281
• 239. External Noise Levels …………………………………………………………………281
• 240. Vibration Data ………………………………………………………………………………..282
• 241. Introduction ……………………………………………………………………………….282
• 242. Warranty
• 243. Machine Service Record Sheet ………………………………………………………..283
• 244. Registration Information ………………………………………………………………….285
• 245. European Community Standards
• 246. EC Declaration of Conformity …………………………………………………………..287
• 247. Introduction ……………………………………………………………………………….287
• 248. Explanation of the EC Declaration of Conformity ……………………………289