Name: JCB 85Z-1, 86C-1 Excavator Operator Manual 9821-6200
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Description

Model List:
- 85Z-1, 86C-1 Excavator

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 13
33. Safety Label Identification ……………………………………………………………………………………………………. 13
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 17
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 18
38. Cab Interior Light ……………………………………………………………………………………………………………….. 18
39. Control Pattern Selector ……………………………………………………………………………………………………… 19
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 20
42. Work Lights ……………………………………………………………………………………………………………………….. 20
43. Beacon ……………………………………………………………………………………………………………………………… 20
44. Overload Warning System …………………………………………………………………………………………………… 20
45. Excavator End Quickhitch ……………………………………………………………………………………………………. 20
46. Controls Isolation ……………………………………………………………………………………………………………….. 21
47. Window Wipers ………………………………………………………………………………………………………………….. 21
48. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 21
49. Power Mode ………………………………………………………………………………………………………………………. 21
50. Automatic Idle ……………………………………………………………………………………………………………………. 21
51. Dozer Float ……………………………………………………………………………………………………………………….. 21
52. Operation
53. Introduction
54. General ……………………………………………………………………………………………………………………………… 23
55. Operating Safety
56. General ……………………………………………………………………………………………………………………………… 24
57. Worksite Safety ………………………………………………………………………………………………………………….. 26
58. Risk Assessment ……………………………………………………………………………………………………………….. 27
59. Walk-Around Inspection
60. General ……………………………………………………………………………………………………………………………… 29
61. Entering and Leaving the Operator Station
62. General ……………………………………………………………………………………………………………………………… 30
63. Emergency Exit ………………………………………………………………………………………………………………….. 31
64. Doors
65. Operator Door ……………………………………………………………………………………………………………………. 33
66. Windows
67. Front Window …………………………………………………………………………………………………………………….. 35
68. Side Window ……………………………………………………………………………………………………………………… 36
69. Sun Visor-Sunblind
70. Sunblind ……………………………………………………………………………………………………………………………. 38
71. Battery Isolator
72. General ……………………………………………………………………………………………………………………………… 39
73. Before Starting the Engine
74. General ……………………………………………………………………………………………………………………………… 40
75. Operator Seat
76. General ……………………………………………………………………………………………………………………………… 41
77. Suspension Seat ………………………………………………………………………………………………………………… 41
78. Seat Belt
79. General ……………………………………………………………………………………………………………………………… 43
80. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 43
81. Static Seat Belt ………………………………………………………………………………………………………………….. 44
82. Mirrors
83. General ……………………………………………………………………………………………………………………………… 47
84. Starting the Engine
85. General ……………………………………………………………………………………………………………………………… 49
86. Warming Up ………………………………………………………………………………………………………………………. 50
87. Immobiliser ………………………………………………………………………………………………………………………… 50
88. Stopping and Parking
89. General ……………………………………………………………………………………………………………………………… 54
90. Preparing for Travel
91. General ……………………………………………………………………………………………………………………………… 55
92. Preparing for Worksite Travel ………………………………………………………………………………………………. 55
93. Beacon ……………………………………………………………………………………………………………………………… 55
94. Safety Equipment
95. General ……………………………………………………………………………………………………………………………… 57
96. Control Lock ………………………………………………………………………………………………………………………. 57
97. Drive Controls
98. Track Controls ……………………………………………………………………………………………………………………. 59
99. Hand Throttle Control …………………………………………………………………………………………………………. 59
100. Instruments
101. General ……………………………………………………………………………………………………………………………… 60
102. Instrument Panel ………………………………………………………………………………………………………………… 60
103. Getting the Machine Moving
104. General ……………………………………………………………………………………………………………………………… 70
105. Slopes
106. General ……………………………………………………………………………………………………………………………… 71
107. Driving on Slopes ………………………………………………………………………………………………………………. 71
108. Working on Slopes …………………………………………………………………………………………………………….. 71
109. Driving the Machine
110. General ……………………………………………………………………………………………………………………………… 72
111. Operating Levers-Pedals
112. General ……………………………………………………………………………………………………………………………… 73
113. Control Layouts ………………………………………………………………………………………………………………….. 73
114. Excavator End Controls ………………………………………………………………………………………………………. 73
115. Dozer Blade Controls …………………………………………………………………………………………………………. 76
116. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 77
117. Lifting and Loading
118. General ……………………………………………………………………………………………………………………………… 79
119. Load Charts ………………………………………………………………………………………………………………………. 79
120. Overload Warning System …………………………………………………………………………………………………… 80
121. Working with the Excavator End
122. General ……………………………………………………………………………………………………………………………… 81
123. Preparing to Use the Excavator End …………………………………………………………………………………….. 81
124. Lifting With the Excavator End …………………………………………………………………………………………….. 81
125. Digging ……………………………………………………………………………………………………………………………… 82
126. Working with the Dozer Blade
127. General ……………………………………………………………………………………………………………………………… 85
128. Dozing and Grading ……………………………………………………………………………………………………………. 85
129. Scraping and Cutting ………………………………………………………………………………………………………….. 85
130. Backfilling ………………………………………………………………………………………………………………………….. 85
131. Heating, Ventilating and Air-Conditioning (HVAC)
132. General ……………………………………………………………………………………………………………………………… 87
133. Air-Conditioning Controls …………………………………………………………………………………………………….. 87
134. Power Sockets
135. Auxiliary Power Socket ……………………………………………………………………………………………………….. 89
136. Fire Extinguisher
137. General ……………………………………………………………………………………………………………………………… 90
138. Moving a Disabled Machine
139. General ……………………………………………………………………………………………………………………………… 91
140. Getting the Machine Unstuck ………………………………………………………………………………………………. 91
141. Jump-Starting the Engine ……………………………………………………………………………………………………. 91
142. Retrieval ……………………………………………………………………………………………………………………………. 92
143. Excavator End (Emergency Operation) …………………………………………………………………………………. 92
144. Lifting the Machine
145. General ……………………………………………………………………………………………………………………………… 94
146. Transporting the Machine
147. General ……………………………………………………………………………………………………………………………… 96
148. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 96
149. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 98
150. Operating Environment
151. General ……………………………………………………………………………………………………………………………. 100
152. Operating in Low Temperatures …………………………………………………………………………………………. 100
153. Operating in High Temperatures …………………………………………………………………………………………. 101
154. Refuelling
155. General ……………………………………………………………………………………………………………………………. 102
156. Low Fuel Levels ……………………………………………………………………………………………………………….. 102
157. Filling the Tank …………………………………………………………………………………………………………………. 102
158. Attachments
159. Working with Attachments
160. Introduction ………………………………………………………………………………………………………………………. 105
161. Attachments for your Machine ……………………………………………………………………………………………. 105
162. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 106
163. Impact Protection ……………………………………………………………………………………………………………… 109
164. Direct-Mounted Attachments
165. General ……………………………………………………………………………………………………………………………. 110
166. Quickhitch
167. Excavator End Quickhitch ………………………………………………………………………………………………….. 111
168. Buckets
169. General ……………………………………………………………………………………………………………………………. 117
170. Bucket Teeth ……………………………………………………………………………………………………………………. 117
171. Rockbreaker
172. General ……………………………………………………………………………………………………………………………. 121
173. Preservation and Storage
174. Cleaning
175. General ……………………………………………………………………………………………………………………………. 125
176. Preparation ………………………………………………………………………………………………………………………. 126
177. Checking For Damage
178. General ……………………………………………………………………………………………………………………………. 127
179. Storage
180. General ……………………………………………………………………………………………………………………………. 128
181. Put into Storage ……………………………………………………………………………………………………………….. 128
182. During Storage …………………………………………………………………………………………………………………. 128
183. Take out of Storage ………………………………………………………………………………………………………….. 129
184. Security
185. General ……………………………………………………………………………………………………………………………. 130
186. JCB Plantguard ………………………………………………………………………………………………………………… 130
187. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 130
188. Maintenance
189. Introduction
190. General ……………………………………………………………………………………………………………………………. 131
191. Owner-Operator Support ……………………………………………………………………………………………………. 131
192. Service-Maintenance Agreements ………………………………………………………………………………………. 132
193. Obtaining Spare Parts ………………………………………………………………………………………………………. 132
194. Maintenance Safety
195. General ……………………………………………………………………………………………………………………………. 133
196. Fluids and Lubricants ……………………………………………………………………………………………………….. 134
197. Maintenance Schedules
198. General ……………………………………………………………………………………………………………………………. 138
199. How to Use the Maintenance Schedules …………………………………………………………………………….. 138
200. Maintenance Intervals ……………………………………………………………………………………………………….. 138
201. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 138
202. Functional Tests and Final Inspection …………………………………………………………………………………. 141
203. Maintenance Positions
204. General ……………………………………………………………………………………………………………………………. 142
205. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 142
206. Service Points
207. General ……………………………………………………………………………………………………………………………. 143
208. Access Apertures
209. General ……………………………………………………………………………………………………………………………. 146
210. Engine Compartment Cover ………………………………………………………………………………………………. 146
211. Hydraulic Compartment Cover …………………………………………………………………………………………… 146
212. Tools
213. General ……………………………………………………………………………………………………………………………. 148
214. Toolbox ……………………………………………………………………………………………………………………………. 148
215. Lubrication
216. General ……………………………………………………………………………………………………………………………. 149
217. Preparation ………………………………………………………………………………………………………………………. 149
218. Attachments
219. General …………………………………………………………………………………………………………………………… 150
220. Body and Framework
221. General …………………………………………………………………………………………………………………………… 151
222. Slew Ring Bearings ………………………………………………………………………………………………………….. 151
223. Pivot Pins ………………………………………………………………………………………………………………………… 152
224. Operator Station
225. General …………………………………………………………………………………………………………………………… 153
226. Operator Protective Structure …………………………………………………………………………………………….. 153
227. Seat ………………………………………………………………………………………………………………………………… 153
228. Seat Belt …………………………………………………………………………………………………………………………. 153
229. Controls …………………………………………………………………………………………………………………………… 154
230. Engine
231. General …………………………………………………………………………………………………………………………… 155
232. Oil …………………………………………………………………………………………………………………………………… 155
233. Drive Belt ………………………………………………………………………………………………………………………… 157
234. Air Filter
235. General …………………………………………………………………………………………………………………………… 158
236. Outer Element …………………………………………………………………………………………………………………. 158
237. Dust Valve ………………………………………………………………………………………………………………………. 159
238. Fuel System
239. General …………………………………………………………………………………………………………………………… 160
240. Fuel Filter ………………………………………………………………………………………………………………………… 160
241. Engine Fuel Filter …………………………………………………………………………………………………………….. 161
242. Lubricity Filter ………………………………………………………………………………………………………………….. 162
243. Water Separator ………………………………………………………………………………………………………………. 163
244. Cooling System
245. General …………………………………………………………………………………………………………………………… 164
246. Coolant ……………………………………………………………………………………………………………………………. 164
247. Cooling Pack …………………………………………………………………………………………………………………… 164
248. Tracks
249. General …………………………………………………………………………………………………………………………… 166
250. Steel ……………………………………………………………………………………………………………………………….. 166
251. Rubber ……………………………………………………………………………………………………………………………. 168
252. Hydraulic System
253. General …………………………………………………………………………………………………………………………… 169
254. Services ………………………………………………………………………………………………………………………….. 170
255. Oil …………………………………………………………………………………………………………………………………… 170
256. Cylinders – Rams ……………………………………………………………………………………………………………… 171
257. Electrical System
258. General …………………………………………………………………………………………………………………………… 172
259. Battery …………………………………………………………………………………………………………………………….. 173
260. Battery Isola