Name: JCB CT160, CT260 Tandem Roller Operator Manual 9831-7750
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Description

Model List:
- CT160, CT260 Tandem Roller

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vi
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Danger Zone ……………………………………………………………………………………………………………………….. 9
23. Main Component Locations …………………………………………………………………………………………………… 9
24. Product and Component Identification
25. Machine …………………………………………………………………………………………………………………………….. 11
26. Engine ………………………………………………………………………………………………………………………………. 11
27. Operator Protective Structure ………………………………………………………………………………………………. 12
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 14
30. Safety Label Identification ……………………………………………………………………………………………………. 14
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 18
33. Interior Switches
34. Ignition Switch ……………………………………………………………………………………………………………………. 19
35. Console Switches
36. General ……………………………………………………………………………………………………………………………… 20
37. Road Lights ……………………………………………………………………………………………………………………….. 20
38. Direction Indicators …………………………………………………………………………………………………………….. 20
39. Hazard Warning Lights ……………………………………………………………………………………………………….. 20
40. Front Work Lights ………………………………………………………………………………………………………………. 21
41. Rear Work Lights ……………………………………………………………………………………………………………….. 21
42. Horn …………………………………………………………………………………………………………………………………. 21
43. Beacon ……………………………………………………………………………………………………………………………… 21
44. Automatic Vibration …………………………………………………………………………………………………………….. 21
45. Front Vibration …………………………………………………………………………………………………………………… 21
46. Rear Vibration ……………………………………………………………………………………………………………………. 21
47. Operation
48. Introduction
49. General ……………………………………………………………………………………………………………………………… 23
50. Operating Safety
51. General ……………………………………………………………………………………………………………………………… 24
52. Worksite Safety ………………………………………………………………………………………………………………….. 26
53. Risk Assessment ……………………………………………………………………………………………………………….. 27
54. Walk-Around Inspection
55. General ……………………………………………………………………………………………………………………………… 29
56. Entering and Leaving the Operator Station
57. General ……………………………………………………………………………………………………………………………… 30
58. Battery Isolator
59. General ……………………………………………………………………………………………………………………………… 32
60. Before Starting the Engine
61. General ……………………………………………………………………………………………………………………………… 33
62. Operator Seat
63. General ……………………………………………………………………………………………………………………………… 34
64. Basic Seat …………………………………………………………………………………………………………………………. 34
65. Seat Belt
66. General ……………………………………………………………………………………………………………………………… 36
67. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 36
68. Starting the Engine
69. General ……………………………………………………………………………………………………………………………… 38
70. Stopping and Parking
71. General ……………………………………………………………………………………………………………………………… 40
72. Safety Equipment
73. Articulation Lock …………………………………………………………………………………………………………………. 42
74. Drive Controls
75. Steering Wheel ………………………………………………………………………………………………………………….. 44
76. Hand Throttle Control …………………………………………………………………………………………………………. 44
77. Transmission Drive Lever ……………………………………………………………………………………………………. 44
78. Instruments
79. Instrument Panel ………………………………………………………………………………………………………………… 46
80. Getting the Machine Moving
81. General ……………………………………………………………………………………………………………………………… 48
82. Slopes
83. General ……………………………………………………………………………………………………………………………… 49
84. Working with the Drum
85. Working without Vibration ……………………………………………………………………………………………………. 50
86. Working with Vibration ………………………………………………………………………………………………………… 50
87. Sprinklers and Scrapers ……………………………………………………………………………………………………… 51
88. Power Sockets
89. Auxiliary Power Socket ……………………………………………………………………………………………………….. 53
90. Fire Extinguisher
91. General ……………………………………………………………………………………………………………………………… 54
92. Moving a Disabled Machine
93. General ……………………………………………………………………………………………………………………………… 55
94. Jump-Starting the Engine ……………………………………………………………………………………………………. 55
95. Retrieval ……………………………………………………………………………………………………………………………. 56
96. Lifting the Machine
97. General ……………………………………………………………………………………………………………………………… 60
98. Transporting the Machine
99. General ……………………………………………………………………………………………………………………………… 62
100. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 62
101. Operating Environment
102. General ……………………………………………………………………………………………………………………………… 66
103. Operating in Low Temperatures …………………………………………………………………………………………… 66
104. Operating in High Temperatures …………………………………………………………………………………………… 67
105. Refuelling
106. General ……………………………………………………………………………………………………………………………… 68
107. Filling the Tank …………………………………………………………………………………………………………………… 68
108. Preservation and Storage
109. Cleaning
110. General ……………………………………………………………………………………………………………………………… 69
111. Preparation ………………………………………………………………………………………………………………………… 70
112. Checking For Damage
113. General ……………………………………………………………………………………………………………………………… 71
114. Storage
115. General ……………………………………………………………………………………………………………………………… 72
116. Put into Storage …………………………………………………………………………………………………………………. 72
117. During Storage …………………………………………………………………………………………………………………… 72
118. Take out of Storage ……………………………………………………………………………………………………………. 73
119. Security
120. General ……………………………………………………………………………………………………………………………… 74
121. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 74
122. LiveLink …………………………………………………………………………………………………………………………….. 74
123. Maintenance
124. Introduction
125. General ……………………………………………………………………………………………………………………………… 75
126. Owner-Operator Support ……………………………………………………………………………………………………… 75
127. Service-Maintenance Agreements ………………………………………………………………………………………… 76
128. Initial Service and Inspection ……………………………………………………………………………………………….. 76
129. Obtaining Spare Parts ………………………………………………………………………………………………………… 76
130. Maintenance Safety
131. General ……………………………………………………………………………………………………………………………… 77
132. Fluids and Lubricants …………………………………………………………………………………………………………. 78
133. Maintenance Schedules
134. General ……………………………………………………………………………………………………………………………… 83
135. How to Use the Maintenance Schedules ………………………………………………………………………………. 83
136. Maintenance Intervals …………………………………………………………………………………………………………. 83
137. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 84
138. Functional Tests and Final Inspection …………………………………………………………………………………… 85
139. Maintenance Positions
140. General ……………………………………………………………………………………………………………………………… 87
141. Service Points
142. General ……………………………………………………………………………………………………………………………… 88
143. Access Apertures
144. Engine Compartment Cover ………………………………………………………………………………………………… 90
145. Tools
146. General ……………………………………………………………………………………………………………………………… 92
147. Body and Framework
148. General …………………………………………………………………………………………………………………………….. 93
149. Operator Station
150. Operator Protective Structure ………………………………………………………………………………………………. 94
151. Seat ………………………………………………………………………………………………………………………………….. 94
152. Seat Belt …………………………………………………………………………………………………………………………… 94
153. Controls …………………………………………………………………………………………………………………………….. 94
154. Safety Equipment
155. Check (Operation) ………………………………………………………………………………………………………………. 95
156. Engine
157. General …………………………………………………………………………………………………………………………….. 96
158. Oil …………………………………………………………………………………………………………………………………….. 96
159. Drive Belt ………………………………………………………………………………………………………………………….. 98
160. Exhaust …………………………………………………………………………………………………………………………… 100
161. Air Filter
162. General …………………………………………………………………………………………………………………………… 101
163. Outer Element …………………………………………………………………………………………………………………. 101
164. Dust Valve ………………………………………………………………………………………………………………………. 102
165. Fuel System
166. General …………………………………………………………………………………………………………………………… 103
167. Tank ……………………………………………………………………………………………………………………………….. 104
168. Pre-Filter Element …………………………………………………………………………………………………………….. 105
169. Fuel Filter ………………………………………………………………………………………………………………………… 106
170. Water Separator ………………………………………………………………………………………………………………. 107
171. Cooling System
172. General …………………………………………………………………………………………………………………………… 109
173. Coolant ……………………………………………………………………………………………………………………………. 109
174. Cooling Pack …………………………………………………………………………………………………………………… 110
175. Brakes
176. Park Brake ………………………………………………………………………………………………………………………. 112
177. Drum
178. Scraper …………………………………………………………………………………………………………………………… 113
179. Sprinkler System ……………………………………………………………………………………………………………… 114
180. Vibration System
181. General ……………………………………………………………………………………………………………………………. 120
182. Hydraulic System
183. General …………………………………………………………………………………………………………………………… 121
184. Oil …………………………………………………………………………………………………………………………………… 121
185. Cylinders – Rams ……………………………………………………………………………………………………………… 123
186. Electrical System
187. General …………………………………………………………………………………………………………………………… 124
188. Battery …………………………………………………………………………………………………………………………….. 125
189. Battery Isolator ………………………………………………………………………………………………………………… 126
190. Fuses ……………………………………………………………………………………………………………………………… 126
191. Relays …………………………………………………………………………………………………………………………….. 127
192. Technical Data
193. Static Dimensions
194. Dimensions ………………………………………………………………………………………………………………………. 129
195. Weights …………………………………………………………………………………………………………………………… 130
196. Performance Dimensions
197. General ……………………………………………………………………………………………………………………………. 131
198. Noise Emissions
199. General ……………………………………………………………………………………………………………………………. 132
200. Noise Data ………………………………………………………………………………………………………………………. 132
201. Vibration Emissions
202. General ……………………………………………………………………………………………………………………………. 133
203. Vibration Data ………………………………………………………………………………………………………………….. 133
204. Fluids, Lubricants and Capacities
205. General ……………………………………………………………………………………………………………………………. 135
206. Fuel ………………………………………………………………………………………………………………………………… 135
207. Coolant ……………………………………………………………………………………………………………………………. 139
208. Torque Values
209. General ……………………………………………………………………………………………………………………………. 141
210. Electrical System
211. General ……………………………………………………………………………………………………………………………. 142
212. Fuses ………………………………………………………………………………………………………………………………. 142
213. Relays …………………………………………………………………………………………………………………………….. 144
214. Engine
215. General ……………………………………………………………………………………………………………………………. 146
216. Declaration of Conformity
217. General ……………………………………………………………………………………………………………………………. 147
218. Data ………………………………………………………………………………………………………………………………… 148
219. Warranty Information
220. Service Record Sheet ……………………………………………………………………………………………………….. 150
221. Acronyms Glossary
222. CECE Committee for European Construction Equipment
223. CESAR Construction Equipment Security and Registration
224. ESOS Engine Shut-Off Solenoid
225. FEAD Front End Accessory Drive
226. ISO International Organization for Standardization
227. LED Light Emitting Diode
228. MECU Machine Electronic Control Unit
229. PIN Product Identification Number
230. RMS Root Mean Square
231. ROPS Roll-Over Protective Structure
232. RPM Revolutions Per Minute