JCB G250RX to G600X Operator Manual 9811-4700

Description

• Model List:
  • G250RX, G275QX, G275X, G330QX, G330X, G380QX, G380X, G440QX, G440X, G500QX, G500X, G550QX, G550X, G600QX, G600X

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………….. iii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Cross References ………………………………………………………………………………………………………………… 1
• 7. Safety
• 8. Safety – Yours and Others …………………………………………………………………………………………………….. 2
• 9. Safety Warnings …………………………………………………………………………………………………………………… 2
• 10. General Safety …………………………………………………………………………………………………………………….. 2
• 11. About the Product
• 12. Introduction
• 13. Name and Address of the Manufacturer …………………………………………………………………………………. 5
• 14. Product Compliance ……………………………………………………………………………………………………………… 5
• 15. Description
• 16. Main Component Locations …………………………………………………………………………………………………… 6
• 17. Product and Component Identification
• 18. General ……………………………………………………………………………………………………………………………….. 7
• 19. Engine ………………………………………………………………………………………………………………………………… 7
• 20. Safety Labels
• 21. General ……………………………………………………………………………………………………………………………… 15
• 22. Installation and Removal
• 23. Installation …………………………………………………………………………………………………………………………. 16
• 24. Operation
• 25. Operating Safety
• 26. General ……………………………………………………………………………………………………………………………… 23
• 27. Before Starting the Engine
• 28. General ……………………………………………………………………………………………………………………………… 25
• 29. Starting the Engine
• 30. General ……………………………………………………………………………………………………………………………… 27
• 31. Instruments
• 32. Control Panel …………………………………………………………………………………………………………………….. 28
• 33. Module Display ………………………………………………………………………………………………………………….. 58
• 34. Operating Environment
• 35. Operating in Low Temperatures …………………………………………………………………………………………… 64
• 36. Maintenance
• 37. Introduction
• 38. General ……………………………………………………………………………………………………………………………… 65
• 39. Maintenance Safety
• 40. General ……………………………………………………………………………………………………………………………… 66
• 41. Fluids and Lubricants …………………………………………………………………………………………………………. 67
• 42. Maintenance Schedules
• 43. General ……………………………………………………………………………………………………………………………… 71
• 44. How to Use the Maintenance Schedules ………………………………………………………………………………. 71
• 45. Maintenance Intervals …………………………………………………………………………………………………………. 71
• 46. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 71
• 47. Engine
• 48. General …………………………………………………………………………………………………………………………….. 73
• 49. Oil …………………………………………………………………………………………………………………………………….. 73
• 50. Drive Belt ………………………………………………………………………………………………………………………….. 84
• 51. Crankcase Ventilation …………………………………………………………………………………………………………. 86
• 52. Valves ………………………………………………………………………………………………………………………………. 88
• 53. Alternator ………………………………………………………………………………………………………………………….. 92
• 54. Air Filter
• 55. Inner Element ………………………………………………………………………………………………………………….. 102
• 56. Restriction Indicator ………………………………………………………………………………………………………….. 104
• 57. Fuel System
• 58. General …………………………………………………………………………………………………………………………… 106
• 59. Engine Fuel Filter …………………………………………………………………………………………………………….. 108
• 60. Water Separator ………………………………………………………………………………………………………………. 110
• 61. Injectors ………………………………………………………………………………………………………………………….. 111
• 62. Cooling System
• 63. Coolant ……………………………………………………………………………………………………………………………. 115
• 64. Cooling Pack …………………………………………………………………………………………………………………… 119
• 65. Electrical System
• 66. Battery …………………………………………………………………………………………………………………………….. 121
• 67. Fault-Finding
• 68. General ……………………………………………………………………………………………………………………………. 123
• 69. Technical Data
• 70. Fluids, Lubricants and Capacities
• 71. General ……………………………………………………………………………………………………………………………. 131
• 72. Fuel ………………………………………………………………………………………………………………………………… 131
• 73. Coolant ……………………………………………………………………………………………………………………………. 132
• 74. Electrical System
• 75. Schematic Circuit ……………………………………………………………………………………………………………… 134
• 76. Engine
• 77. General ……………………………………………………………………………………………………………………………. 156
• 78. Warranty Information
• 79. General ……………………………………………………………………………………………………………………………. 161
• 80. Acronyms Glossary
• 81. CAN Controller Area Network
• 82. ECU Electronic Control Unit
• 83. LCD Liquid Crystal Display
• 84. LED Light Emitting Diode
• 85. RAM Random Access Memory