JCB JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235 Operator Manual 9821-9950

Description

• Model List:
  • JS115, JS130, JS145, JS160, JS180, JS190, JS200, JS210, JS220, JS235

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 2
• 8. Safety
• 9. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 10. Safety Warnings …………………………………………………………………………………………………………………… 3
• 11. General Safety …………………………………………………………………………………………………………………….. 4
• 12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 13. About the Product
• 14. Introduction
• 15. General ……………………………………………………………………………………………………………………………….. 7
• 16. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 17. Product Compliance ……………………………………………………………………………………………………………… 7
• 18. Description
• 19. General ……………………………………………………………………………………………………………………………….. 8
• 20. Intended Use ……………………………………………………………………………………………………………………….. 8
• 21. Log Moving-Object Handling ………………………………………………………………………………………………….. 9
• 22. Optional Equipment and Attachments …………………………………………………………………………………….. 9
• 23. Danger Zone ……………………………………………………………………………………………………………………….. 9
• 24. Main Component Locations …………………………………………………………………………………………………. 10
• 25. Product and Component Identification
• 26. Machine …………………………………………………………………………………………………………………………….. 11
• 27. Engine ………………………………………………………………………………………………………………………………. 12
• 28. Operator Protective Structure ………………………………………………………………………………………………. 13
• 29. Safety Labels
• 30. General ……………………………………………………………………………………………………………………………… 15
• 31. Safety Label Identification ……………………………………………………………………………………………………. 15
• 32. Operator Station
• 33. Component Locations …………………………………………………………………………………………………………. 18
• 34. Interior Switches
• 35. Ignition Switch ……………………………………………………………………………………………………………………. 19
• 36. Cab Interior Light ……………………………………………………………………………………………………………….. 19
• 37. Console Switches
• 38. General ……………………………………………………………………………………………………………………………… 21
• 39. Work Lights ……………………………………………………………………………………………………………………….. 21
• 40. Beacon ……………………………………………………………………………………………………………………………… 21
• 41. Seat Heater ……………………………………………………………………………………………………………………….. 21
• 42. Seat Ventilation ………………………………………………………………………………………………………………….. 22
• 43. Control Locks …………………………………………………………………………………………………………………….. 22
• 44. Excavator End Quickhitch ……………………………………………………………………………………………………. 22
• 45. Radio Mute ………………………………………………………………………………………………………………………… 22
• 46. Engine Stop Switch ……………………………………………………………………………………………………………. 22
• 47. SCR Refresh ……………………………………………………………………………………………………………………… 22
• 48. Slew Lock …………………………………………………………………………………………………………………………. 22
• 49. Cushion …………………………………………………………………………………………………………………………….. 23
• 50. Window Washer …………………………………………………………………………………………………………………. 23
• 51. Window Wipers ………………………………………………………………………………………………………………….. 23
• 52. Front Lower Window Wiper …………………………………………………………………………………………………. 23
• 53. Cab Raise-Lower ……………………………………………………………………………………………………………….. 23
• 54. Operation
• 55. Introduction
• 56. General ……………………………………………………………………………………………………………………………… 25
• 57. Operating Safety
• 58. General ……………………………………………………………………………………………………………………………… 26
• 59. Worksite Safety ………………………………………………………………………………………………………………….. 28
• 60. Risk Assessment ……………………………………………………………………………………………………………….. 29
• 61. Walk-Around Inspection
• 62. General ……………………………………………………………………………………………………………………………… 31
• 63. Entering and Leaving the Operator Station
• 64. General ……………………………………………………………………………………………………………………………… 32
• 65. Emergency Exit ………………………………………………………………………………………………………………….. 35
• 66. Doors
• 67. Operator Door ……………………………………………………………………………………………………………………. 38
• 68. Windows
• 69. Front Window …………………………………………………………………………………………………………………….. 40
• 70. Side Window ……………………………………………………………………………………………………………………… 41
• 71. Sun Visor-Sunblind
• 72. Sunblind ……………………………………………………………………………………………………………………………. 43
• 73. Battery Isolator
• 74. General ……………………………………………………………………………………………………………………………… 45
• 75. Before Starting the Engine
• 76. General ……………………………………………………………………………………………………………………………… 46
• 77. Operator Seat
• 78. General ……………………………………………………………………………………………………………………………… 47
• 79. Suspension Seat ………………………………………………………………………………………………………………… 47
• 80. Heated Seat Controls …………………………………………………………………………………………………………. 49
• 81. Seat Ventilation Controls …………………………………………………………………………………………………….. 49
• 82. Seat Belt
• 83. General ……………………………………………………………………………………………………………………………… 50
• 84. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 50
• 85. Static Seat Belt ………………………………………………………………………………………………………………….. 51
• 86. Mirrors
• 87. General ……………………………………………………………………………………………………………………………… 53
• 88. Starting the Engine
• 89. General ……………………………………………………………………………………………………………………………… 58
• 90. Warming Up ………………………………………………………………………………………………………………………. 58
• 91. Immobiliser ………………………………………………………………………………………………………………………… 59
• 92. Stopping and Parking
• 93. General ……………………………………………………………………………………………………………………………… 62
• 94. Preparing for Travel
• 95. General ……………………………………………………………………………………………………………………………… 63
• 96. Preparing for Worksite Travel ………………………………………………………………………………………………. 63
• 97. Beacon ……………………………………………………………………………………………………………………………… 64
• 98. Safety Equipment
• 99. General ……………………………………………………………………………………………………………………………… 65
• 100. Control Lock ………………………………………………………………………………………………………………………. 65
• 101. Drive Controls
• 102. Track Controls ……………………………………………………………………………………………………………………. 67
• 103. Travel Speed Selector ………………………………………………………………………………………………………… 68
• 104. Instruments
• 105. General ……………………………………………………………………………………………………………………………… 70
• 106. Instrument Panel ………………………………………………………………………………………………………………… 71
• 107. Getting the Machine Moving
• 108. General ……………………………………………………………………………………………………………………………… 95
• 109. Slopes
• 110. General ……………………………………………………………………………………………………………………………… 98
• 111. Driving on Slopes ………………………………………………………………………………………………………………. 98
• 112. Working on Slopes …………………………………………………………………………………………………………… 100
• 113. Driving the Machine
• 114. General ……………………………………………………………………………………………………………………………. 102
• 115. Towing Other Equipment …………………………………………………………………………………………………… 102
• 116. Operating Levers-Pedals
• 117. General ……………………………………………………………………………………………………………………………. 103
• 118. Control Layouts ………………………………………………………………………………………………………………… 103
• 119. Excavator End Controls …………………………………………………………………………………………………….. 103
• 120. Dozer Blade Controls ……………………………………………………………………………………………………….. 111
• 121. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 111
• 122. Lifting and Loading
• 123. General ……………………………………………………………………………………………………………………………. 115
• 124. Load Charts …………………………………………………………………………………………………………………….. 115
• 125. Overload Warning System …………………………………………………………………………………………………. 116
• 126. Working with the Excavator End
• 127. General ……………………………………………………………………………………………………………………………. 118
• 128. Preparing to Use the Excavator End …………………………………………………………………………………… 118
• 129. Lifting With the Excavator End …………………………………………………………………………………………… 118
• 130. Digging ……………………………………………………………………………………………………………………………. 119
• 131. Changing the Bucket Linkage ……………………………………………………………………………………………. 124
• 132. Dipper Stroke Limiter ………………………………………………………………………………………………………… 125
• 133. Working with the Dozer Blade
• 134. General ……………………………………………………………………………………………………………………………. 128
• 135. Dozing and Grading ………………………………………………………………………………………………………….. 128
• 136. Scraping and Cutting ………………………………………………………………………………………………………… 128
• 137. Backfilling ………………………………………………………………………………………………………………………… 128
• 138. Heating, Ventilating and Air-Conditioning (HVAC)
• 139. General ……………………………………………………………………………………………………………………………. 130
• 140. Air-Conditioning Controls …………………………………………………………………………………………………… 130
• 141. Power Sockets
• 142. Auxiliary Power Socket ……………………………………………………………………………………………………… 133
• 143. Fire Extinguisher
• 144. General ……………………………………………………………………………………………………………………………. 134
• 145. Moving a Disabled Machine
• 146. General ……………………………………………………………………………………………………………………………. 136
• 147. Getting the Machine Unstuck …………………………………………………………………………………………….. 136
• 148. Jump-Starting the Engine ………………………………………………………………………………………………….. 137
• 149. Retrieval ………………………………………………………………………………………………………………………….. 138
• 150. Excavator End (Emergency Operation) ……………………………………………………………………………….. 138
• 151. Lifting the Machine
• 152. General ……………………………………………………………………………………………………………………………. 140
• 153. Transporting the Machine
• 154. General ……………………………………………………………………………………………………………………………. 142
• 155. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 142
• 156. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 145
• 157. Operating Environment
• 158. General ……………………………………………………………………………………………………………………………. 147
• 159. Operating in Low Temperatures …………………………………………………………………………………………. 147
• 160. Operating in High Temperatures …………………………………………………………………………………………. 147
• 161. Cab Filters ……………………………………………………………………………………………………………………….. 148
• 162. Refuelling
• 163. General ……………………………………………………………………………………………………………………………. 149
• 164. Low Fuel Levels ……………………………………………………………………………………………………………….. 149
• 165. Filling the Tank …………………………………………………………………………………………………………………. 149
• 166. Attachments
• 167. Working with Attachments
• 168. Introduction ………………………………………………………………………………………………………………………. 153
• 169. Attachments for your Machine ……………………………………………………………………………………………. 153
• 170. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 154
• 171. Impact Protection ……………………………………………………………………………………………………………… 157
• 172. Direct-Mounted Attachments
• 173. General ……………………………………………………………………………………………………………………………. 158
• 174. Quickhitch
• 175. Excavator End Quickhitch ………………………………………………………………………………………………….. 161
• 176. Buckets
• 177. General ……………………………………………………………………………………………………………………………. 168
• 178. Bucket Teeth ……………………………………………………………………………………………………………………. 168
• 179. Preservation and Storage
• 180. Cleaning
• 181. General ……………………………………………………………………………………………………………………………. 173
• 182. Preparation ………………………………………………………………………………………………………………………. 174
• 183. Checking For Damage
• 184. General ……………………………………………………………………………………………………………………………. 175
• 185. Storage
• 186. General ……………………………………………………………………………………………………………………………. 176
• 187. Put into Storage ……………………………………………………………………………………………………………….. 176
• 188. During Storage …………………………………………………………………………………………………………………. 177
• 189. Take out of Storage ………………………………………………………………………………………………………….. 177
• 190. Security
• 191. General ……………………………………………………………………………………………………………………………. 178
• 192. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 178
• 193. LiveLink …………………………………………………………………………………………………………………………… 178
• 194. Anti-Vandal Guards …………………………………………………………………………………………………………… 178
• 195. Maintenance
• 196. Introduction
• 197. General ……………………………………………………………………………………………………………………………. 181
• 198. Owner-Operator Support ……………………………………………………………………………………………………. 181
• 199. Service-Maintenance Agreements ………………………………………………………………………………………. 182
• 200. Obtaining Spare Parts ………………………………………………………………………………………………………. 182
• 201. Maintenance Safety
• 202. General ……………………………………………………………………………………………………………………………. 183
• 203. Fluids and Lubricants ……………………………………………………………………………………………………….. 184
• 204. Maintenance Schedules
• 205. General ……………………………………………………………………………………………………………………………. 188
• 206. How to Use the Maintenance Schedules …………………………………………………………………………….. 188
• 207. Maintenance Intervals ……………………………………………………………………………………………………….. 188
• 208. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 190
• 209. Functional Tests and Final Inspection …………………………………………………………………………………. 193
• 210. Maintenance Positions
• 211. General ……………………………………………………………………………………………………………………………. 195
• 212. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 195
• 213. Service Points
• 214. General ……………………………………………………………………………………………………………………………. 196
• 215. Access Apertures
• 216. General ……………………………………………………………………………………………………………………………. 207
• 217. Battery Cover …………………………………………………………………………………………………………………… 207
• 218. Engine Compartment Cover ………………………………………………………………………………………………. 208
• 219. Hydraulic Compartment Cover …………………………………………………………………………………………… 209
• 220. Radiator Cover …………………………………………………………………………………………………………………. 211
• 221. Tools
• 222. General ……………………………………………………………………………………………………………………………. 213
• 223. Toolbox ……………………………………………………………………………………………………………………………. 213
• 224. Lubrication
• 225. General ……………………………………………………………………………………………………………………………. 214
• 226. Preparation ………………………………………………………………………………………………………………………. 214
• 227. Attachments
• 228. General …………………………………………………………………………………………………………………………… 215
• 229. Body and Framework
• 230. General …………………………………………………………………………………………………………………………… 216
• 231. Slew Ring Bearings ………………………………………………………………………………………………………….. 216
• 232. Pivot Pins ………………………………………………………………………………………………………………………… 217
• 233. Operator Station
• 234. General …………………………………………………………………………………………………………………………… 219
• 235. Operator Protective Structure …………………………………………………………………………………………….. 219
• 236. Seat ………………………………………………………………………………………………………………………………… 221
• 237. Seat Belt …………………………………………………………………………………………………………………………. 221
• 238. Controls …………………………………………………………………………………………………………………………… 222
• 239. Engine
• 240. General …………………………………………………………………………………………………………………………… 223
• 241. Oil …………………………………………………………………………………………………………………………………… 223
• 242. Drive Belt ………………………………………………………………………………………………………………………… 225
• 243. Air Filter
• 244. General …………………………………………………………………………………………………………………………… 226
• 245. Pre-Cleaner ……………………………………………………………………………………………………………………… 226
• 246. Dust Valve ………………………………………………………………………………………………………………………. 226
• 247. Fuel System
• 248. General …………………………………………………………………………………………………………………………… 227
• 249. Tank ……………………………………………………………………………………………………………………………….. 227
• 250. Fuel Filter ………………………………………………………………………………………………………………………… 228
• 251. Water Separator ………………………………………………………………………………………………………………. 229
• 252. Cooling System
• 253. General …………………………………………………………………………………………………………………………… 231
• 254. Coolant ……………………………………………………………………………………………………………………………. 231
• 255. Cooling Pack …………………………………………………………………………………………………………………… 232
• 256. Tracks
• 257. General ……………………………………………………………………………………………………………………..