JCB JS200, JS210, JS220, JS230, JS370 Excavator Operator Manual 9821-3250

Description

• Model List:
  • JS200, JS210, JS220, JS230, JS370 Excavator

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 1
• 8. Safety
• 9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
• 10. Safety Warnings …………………………………………………………………………………………………………………… 2
• 11. General Safety …………………………………………………………………………………………………………………….. 3
• 12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
• 13. About the Product
• 14. Introduction
• 15. General ……………………………………………………………………………………………………………………………….. 5
• 16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
• 17. Product Compliance ……………………………………………………………………………………………………………… 5
• 18. Description
• 19. General ……………………………………………………………………………………………………………………………….. 6
• 20. Intended Use ……………………………………………………………………………………………………………………….. 6
• 21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
• 22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
• 23. Danger Zone ……………………………………………………………………………………………………………………….. 6
• 24. Main Component Locations …………………………………………………………………………………………………… 7
• 25. Product and Component Identification
• 26. Machine ………………………………………………………………………………………………………………………………. 8
• 27. Engine ………………………………………………………………………………………………………………………………… 9
• 28. Operator Protective Structure ………………………………………………………………………………………………. 11
• 29. Safety Labels
• 30. General ……………………………………………………………………………………………………………………………… 14
• 31. Safety Label Identification ……………………………………………………………………………………………………. 14
• 32. Operator Station
• 33. Component Locations …………………………………………………………………………………………………………. 17
• 34. Interior Switches
• 35. Ignition Switch ……………………………………………………………………………………………………………………. 18
• 36. Cab Interior Light ……………………………………………………………………………………………………………….. 18
• 37. Console Switches
• 38. General ……………………………………………………………………………………………………………………………… 20
• 39. Work Lights ……………………………………………………………………………………………………………………….. 20
• 40. Beacon ……………………………………………………………………………………………………………………………… 20
• 41. Seat Heater ……………………………………………………………………………………………………………………….. 20
• 42. Seat Ventilation ………………………………………………………………………………………………………………….. 21
• 43. Control Locks …………………………………………………………………………………………………………………….. 21
• 44. Excavator Arm Quickhitch …………………………………………………………………………………………………… 21
• 45. Radio Mute ………………………………………………………………………………………………………………………… 21
• 46. Engine Stop Switch ……………………………………………………………………………………………………………. 21
• 47. Slew Lock …………………………………………………………………………………………………………………………. 21
• 48. Cushion …………………………………………………………………………………………………………………………….. 21
• 49. Window Washer …………………………………………………………………………………………………………………. 22
• 50. Window Wipers ………………………………………………………………………………………………………………….. 22
• 51. Front Lower Window Wiper …………………………………………………………………………………………………. 22
• 52. Operation
• 53. Introduction
• 54. General ……………………………………………………………………………………………………………………………… 23
• 55. Operating Safety
• 56. General ……………………………………………………………………………………………………………………………… 24
• 57. Worksite Safety ………………………………………………………………………………………………………………….. 26
• 58. Risk Assessment ……………………………………………………………………………………………………………….. 27
• 59. Walk-Around Inspection
• 60. General ……………………………………………………………………………………………………………………………… 29
• 61. Entering and Leaving the Operator Station
• 62. General ……………………………………………………………………………………………………………………………… 30
• 63. Emergency Exit ………………………………………………………………………………………………………………….. 32
• 64. Doors
• 65. Operator Door ……………………………………………………………………………………………………………………. 33
• 66. Windows
• 67. Front Window …………………………………………………………………………………………………………………….. 35
• 68. Side Window ……………………………………………………………………………………………………………………… 36
• 69. Sun Visor-Sunblind
• 70. Sunblind ……………………………………………………………………………………………………………………………. 38
• 71. Battery Isolator
• 72. General ……………………………………………………………………………………………………………………………… 40
• 73. Before Starting the Engine
• 74. General ……………………………………………………………………………………………………………………………… 41
• 75. Operator Seat
• 76. General ……………………………………………………………………………………………………………………………… 42
• 77. Suspension Seat ………………………………………………………………………………………………………………… 42
• 78. Heated Seat Controls …………………………………………………………………………………………………………. 45
• 79. Seat Ventilation Controls …………………………………………………………………………………………………….. 45
• 80. Seat Belt
• 81. General ……………………………………………………………………………………………………………………………… 46
• 82. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 46
• 83. Static Seat Belt ………………………………………………………………………………………………………………….. 47
• 84. Mirrors
• 85. General ……………………………………………………………………………………………………………………………… 49
• 86. Starting the Engine
• 87. General ……………………………………………………………………………………………………………………………… 54
• 88. Immobiliser ………………………………………………………………………………………………………………………… 55
• 89. Warming Up ………………………………………………………………………………………………………………………. 56
• 90. Stopping and Parking
• 91. General ……………………………………………………………………………………………………………………………… 58
• 92. Preparing for Travel
• 93. General ……………………………………………………………………………………………………………………………… 59
• 94. Preparing for Worksite Travel ………………………………………………………………………………………………. 59
• 95. Beacon ……………………………………………………………………………………………………………………………… 59
• 96. Safety Equipment
• 97. General ……………………………………………………………………………………………………………………………… 61
• 98. Control Lock ………………………………………………………………………………………………………………………. 61
• 99. Drive Controls
• 100. Track Controls ……………………………………………………………………………………………………………………. 63
• 101. Travel Speed Selector ………………………………………………………………………………………………………… 64
• 102. Instruments
• 103. General ……………………………………………………………………………………………………………………………… 66
• 104. Instrument Panel ………………………………………………………………………………………………………………… 67
• 105. Getting the Machine Moving
• 106. General ……………………………………………………………………………………………………………………………… 89
• 107. Slopes
• 108. General ……………………………………………………………………………………………………………………………… 92
• 109. Driving on Slopes ………………………………………………………………………………………………………………. 92
• 110. Working on Slopes …………………………………………………………………………………………………………….. 94
• 111. Driving the Machine
• 112. General ……………………………………………………………………………………………………………………………… 96
• 113. Towing Other Equipment …………………………………………………………………………………………………….. 96
• 114. Operating Levers-Pedals
• 115. General ……………………………………………………………………………………………………………………………… 98
• 116. Control Layouts ………………………………………………………………………………………………………………….. 98
• 117. Excavator Arm Controls ………………………………………………………………………………………………………. 98
• 118. Dozer Blade Controls ……………………………………………………………………………………………………….. 109
• 119. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 109
• 120. Lifting and Loading
• 121. General ……………………………………………………………………………………………………………………………. 113
• 122. Load Charts …………………………………………………………………………………………………………………….. 113
• 123. Overload Warning System …………………………………………………………………………………………………. 114
• 124. Working with the Excavator Arm
• 125. General ……………………………………………………………………………………………………………………………. 116
• 126. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 116
• 127. Lifting With the Excavator Arm …………………………………………………………………………………………… 116
• 128. Digging ……………………………………………………………………………………………………………………………. 117
• 129. Changing the Bucket Linkage ……………………………………………………………………………………………. 122
• 130. Dipper Stroke Limiter ………………………………………………………………………………………………………… 123
• 131. Working with the Dozer Blade
• 132. General ……………………………………………………………………………………………………………………………. 126
• 133. Dozing and Grading ………………………………………………………………………………………………………….. 126
• 134. Scraping and Cutting ………………………………………………………………………………………………………… 126
• 135. Backfilling ………………………………………………………………………………………………………………………… 126
• 136. Heating, Ventilating and Air-Conditioning (HVAC)
• 137. General ……………………………………………………………………………………………………………………………. 128
• 138. Air-Conditioning Controls …………………………………………………………………………………………………… 128
• 139. Power Sockets
• 140. Auxiliary Power Socket ……………………………………………………………………………………………………… 131
• 141. Fire Extinguisher
• 142. General ……………………………………………………………………………………………………………………………. 132
• 143. Moving a Disabled Machine
• 144. General ……………………………………………………………………………………………………………………………. 134
• 145. Getting the Machine Unstuck …………………………………………………………………………………………….. 134
• 146. Jump-Starting the Engine ………………………………………………………………………………………………….. 135
• 147. Retrieval ………………………………………………………………………………………………………………………….. 136
• 148. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 136
• 149. Lifting the Machine
• 150. General ……………………………………………………………………………………………………………………………. 138
• 151. Transporting the Machine
• 152. General ……………………………………………………………………………………………………………………………. 140
• 153. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 140
• 154. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 143
• 155. Operating Environment
• 156. General ……………………………………………………………………………………………………………………………. 145
• 157. Operating in Low Temperatures …………………………………………………………………………………………. 145
• 158. Operating in High Temperatures …………………………………………………………………………………………. 145
• 159. Cab Filters ……………………………………………………………………………………………………………………….. 146
• 160. Refuelling
• 161. General ……………………………………………………………………………………………………………………………. 147
• 162. Low Fuel Levels ……………………………………………………………………………………………………………….. 147
• 163. Filling the Tank …………………………………………………………………………………………………………………. 147
• 164. Attachments
• 165. Working with Attachments
• 166. Introduction ………………………………………………………………………………………………………………………. 151
• 167. Attachments for your Machine ……………………………………………………………………………………………. 151
• 168. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 152
• 169. Impact Protection ……………………………………………………………………………………………………………… 155
• 170. Direct-Mounted Attachments
• 171. General ……………………………………………………………………………………………………………………………. 156
• 172. Quickhitch
• 173. Excavator Arm Quickhitch …………………………………………………………………………………………………. 159
• 174. Buckets
• 175. General ……………………………………………………………………………………………………………………………. 166
• 176. Bucket Teeth ……………………………………………………………………………………………………………………. 166
• 177. Preservation and Storage
• 178. Cleaning
• 179. General ……………………………………………………………………………………………………………………………. 171
• 180. Preparation ………………………………………………………………………………………………………………………. 171
• 181. Checking For Damage
• 182. General ……………………………………………………………………………………………………………………………. 173
• 183. Storage
• 184. General ……………………………………………………………………………………………………………………………. 174
• 185. Put into Storage ……………………………………………………………………………………………………………….. 174
• 186. During Storage …………………………………………………………………………………………………………………. 174
• 187. Take out of Storage ………………………………………………………………………………………………………….. 175
• 188. Security
• 189. General ……………………………………………………………………………………………………………………………. 176
• 190. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 176
• 191. LiveLink …………………………………………………………………………………………………………………………… 176
• 192. Anti-Vandal Guards …………………………………………………………………………………………………………… 176
• 193. Maintenance
• 194. Introduction
• 195. General ……………………………………………………………………………………………………………………………. 179
• 196. Owner-Operator Support ……………………………………………………………………………………………………. 179
• 197. Service-Maintenance Agreements ………………………………………………………………………………………. 180
• 198. Obtaining Spare Parts ………………………………………………………………………………………………………. 180
• 199. Maintenance Safety
• 200. General ……………………………………………………………………………………………………………………………. 181
• 201. Fluids and Lubricants ……………………………………………………………………………………………………….. 182
• 202. Maintenance Schedules
• 203. General ……………………………………………………………………………………………………………………………. 186
• 204. How to Use the Maintenance Schedules …………………………………………………………………………….. 186
• 205. Maintenance Intervals ……………………………………………………………………………………………………….. 186
• 206. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 188
• 207. Functional Tests and Final Inspection …………………………………………………………………………………. 191
• 208. Maintenance Positions
• 209. General ……………………………………………………………………………………………………………………………. 193
• 210. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 193
• 211. Service Points
• 212. General ……………………………………………………………………………………………………………………………. 194
• 213. Access Apertures
• 214. General ……………………………………………………………………………………………………………………………. 205
• 215. Battery Cover …………………………………………………………………………………………………………………… 205
• 216. Engine Compartment Cover ………………………………………………………………………………………………. 206
• 217. Hydraulic Compartment Cover …………………………………………………………………………………………… 208
• 218. Radiator Cover …………………………………………………………………………………………………………………. 209
• 219. Tools
• 220. General ……………………………………………………………………………………………………………………………. 212
• 221. Toolbox ……………………………………………………………………………………………………………………………. 212
• 222. Lubrication
• 223. General ……………………………………………………………………………………………………………………………. 213
• 224. Preparation ………………………………………………………………………………………………………………………. 213
• 225. Attachments
• 226. General …………………………………………………………………………………………………………………………… 214
• 227. Body and Framework
• 228. General …………………………………………………………………………………………………………………………… 215
• 229. Slew Ring Bearings ………………………………………………………………………………………………………….. 215
• 230. Pivot Pins ………………………………………………………………………………………………………………………… 216
• 231. Operator Station
• 232. General …………………………………………………………………………………………………………………………… 218
• 233. Operator Protective Structure …………………………………………………………………………………………….. 218
• 234. Seat ………………………………………………………………………………………………………………………………… 220
• 235. Seat Belt …………………………………………………………………………………………………………………………. 220
• 236. Controls …………………………………………………………………………………………………………………………… 221
• 237. Engine
• 238. General …………………………………………………………………………………………………………………………… 222
• 239. Oil …………………………………………………………………………………………………………………………………… 222
• 240. Drive Belt ………………………………………………………………………………………………………………………… 224
• 241. Air Filter
• 242. General …………………………………………………………………………………………………………………………… 225
• 243. Pre-Cleaner ……………………………………………………………………………………………………………………… 225
• 244. Dust Valve ………………………………………………………………………………………………………………………. 225
• 245. Fuel System
• 246. General …………………………………………………………………………………………………………………………… 226
• 247. Tank ……………………………………………………………………………………………………………………………….. 226
• 248. Fuel Filter ………………………………………………………………………………………………………………………… 227
• 249. Water Separator ………………………………………………………………………………………………………………. 228
• 250. Cooling System
• 251. General …………………………………………………………………………………………………………………………… 230
• 252. Coolant ……………………………………………………………………………………………………………………………. 230
• 253. Cooling Pack …………………………………………………………………………………………………………………… 232
• 254. Tracks
• 255. General …………………………………………………………………………………………………………………………… 233
• 256. Steel ……………………………………………………………………………………………………………………………….. 234
• 257. Idler Wheels …………………………………………………………………………………………………………………….. 23