JCB JS200W Operator Handbook 9801-6880

Description

• Model List:
  • JS200W

• 1. INTRODUCTION
• 2. About this Handbook
• 3. Machine and Serial Numbers 1
• 4. Using this Handbook 1
• 5. Left and Right Hand Convention 1
• 6. Units of Measurement. 1
• 7. Service Contract 1
• 8. Safety First – Yours and Other People's 2
• 9. Safety First – Check List
• 10. General Safety 2
• 11. Operating Safety 3
• 12. Maintenance Safety 4
• 13. Safety Decals 6
• 14. Identifying Your Machine 8
• 15. OPERATION
• 16. Introduction 21
• 17. Before Entering the Cab 21
• 18. Entering and Leaving the Cab 22
• 19. Cab Door
• 20. Opening-Closing the Door 23
• 21. Cab Windows
• 22. Opening-Closing the Upper Front Window 24
• 23. Opening and Closing the Lower Front Window 25
• 24. Emergency Exit 25
• 25. Opening-Closing the Sunblind 25
• 26. Adjusting the Seat 26
• 27. Adjusting the Steering Column 27
• 28. Seat Belt
• 29. Fasten the Seatbelt 27
• 30. Release the Seatbelt 27
• 31. Adjusting the Seatbelt 27
• 32. Heater Controls 28
• 33. Cigar Lighter 28
• 34. Cab Radio 29
• 35. Cab Layout 30
• 36. Switches and Controls
• 37. Right Console 31
• 38. Left Console 35
• 39. Cab Light Switch 37
• 40. Multipurpose Steering Column Switch 38
• 41. Monitor Panel 39
• 42. Servo Controls Immobilisation 43
• 43. Driving Controls
• 44. Steering Wheel 44
• 45. Speed Controls 44
• 46. Travel Pedal 44
• 47. Foot Brake Pedal 45
• 48. Parking Brake Switch 45
• 49. Excavating Controls
• 50. Excavating 46
• 51. Operation 46
• 52. Boom and Bucket 47
• 53. Superstructure and Dipper 48
• 54. Other Controls
• 55. Horn Button 49
• 56. One Touch Idle Switch 49
• 57. Slew Lock Lever 49
• 58. Triple Articulated Boom Position Ram (if fitted) 50
• 59. Dozer Blade (if fitted) 50
• 60. Stabilisers (if fitted) 51
• 61. Attachments Control (if fitted) 52
• 62. Preparing for Road Travel 53
• 63. Before Starting the Engine 55
• 64. Starting the Engine
• 65. Normal Conditions 56
• 66. Cold Conditions 56
• 67. Jump Starting the Engine 57
• 68. Manual Engine Warm-up
• 69. After Starting 58
• 70. Warming-up Procedure 58
• 71. Cold Climate Warm-up 58
• 72. Stopping the Engine
• 73. Routine Stopping 59
• 74. Stopping Following Overheating 59
• 75. Parking the Machine 59
• 76. Operating Precautions
• 77. In Low Temperatures 60
• 78. In High Temperatures 60
• 79. In Dusty or Sandy Areas 60
• 80. In Coastal Regions 60
• 81. Cleaning the Machine 88
• 82. Checking for Damage 88
• 83. Seat Belt
• 84. Checking the Seat Belt Condition and Security 88
• 85. Greasing
• 86. Slew Ring Teeth and Slew Pinion 89
• 87. Slew Ring Bearing 89
• 88. Greasing (50 hours) 90
• 89. Greasing (General) 92
• 90. Tyres and Wheels
• 91. Tyre Inflation 93
• 92. Checking the Wheel Nut Torques 93
• 93. Engine Air Filter
• 94. Changing the Outer Element 94
• 95. Changing the Inner Element 95
• 96. Engine Oil and Filter
• 97. Checking the Oil Level – JCB Diesel 96
• 98. Changing the Oil and Filter – JCB Diesel 96
• 99. Checking the Oil Level – Isuzu 97
• 100. Changing the Oil and Filter – Isuzu 97
• 101. Engine Cooling System
• 102. Checking the Coolant Level 98
• 103. Coolant Mixtures 98
• 104. Changing the Coolant 99
• 105. Cleaning the Radiator and Oil Cooler 99
• 106. Adjusting the Fan Belt – JCB Diesel 100
• 107. Fitting a New Fan Belt – JCB Diesel 100
• 108. Adjusting the Fan Belt – Isuzu 101
• 109. Fitting a New Fan Belt – Isuzu 101
• 110. Fuel System
• 111. Types of Fuel 102
• 112. Filling the Tank 102
• 113. Draining Fuel Tank Impurities 103
• 114. Draining the Water Separator – JCB Diesel 103
• 115. Cleaning the Water Separator – JCB Diesel 103
• 116. Draining the Water Separator – Isuzu 103
• 117. Cleaning the Lift Pump Gauze – JCB Diesel 104
• 118. Draining the Filter – JCB Diesel 104
• 119. Changing the Filter Element – JCB Diesel 104
• 120. Prime the System – JCB Diesel 105
• 121. Changing the Fuel Filter Element – Isuzu 106
• 122. Prime the System – Isuzu 106
• 123. Hydraulic System
• 124. Checking the Fluid Level 107
• 125. Releasing Tank Pressure 107
• 126. Topping-up Fluid Level 107
• 127. Changing the Fluid 108
• 128. Changing the Return Filter Element 109
• 129. Cleaning-Changing the Suction Strainer 109
• 130. Changing the Nephron Filter 110
• 131. Changing the Air Breather Element 111
• 132. Transporting the Machine 61
• 133. Using your Machine
• 134. General 63
• 135. Installing a Bucket 64
• 136. Removing a Bucket 65
• 137. Connecting Hydraulic Hoses 66
• 138. Bucket Teeth 67
• 139. Removing Bucket Teeth 68
• 140. Fitting Bucket Teeth 68
• 141. Using the Attachments and Site Safety 69
• 142. Digging 71
• 143. Digging Near Walls 72
• 144. Digging on Slopes 72
• 145. Dumping into a Truck 72
• 146. Backfilling (with bucket) 72
• 147. Dozing-Grading (with bucket) 72
• 148. Scraping and Cutting (with bucket) 72
• 149. Backfilling (with blade) 72
• 150. Dozing-Grading (with blade) 72
• 151. Scraping and Cutting (with blade) 72
• 152. Lifting 73
• 153. Pulling Out From Soft Ground 74
• 154. Refuelling
• 155. Fuel Level 75
• 156. Filling the Tank 75
• 157. Refuelling Pump (optional) 75
• 158. Storage 76
• 159. Towing a Disabled Machine 77
• 160. MAINTENANCE
• 161. Service Contracts 81
• 162. Regular Maintenance and Lubrication Schedules
• 163. Initial Precautions for New Machine Usage 81
• 164. Every 10 Operating Hours or Daily 82
• 165. Every 50 Operating Hours or Weekly 82
• 166. Every 100 Operating Hours or 2-Weekly 83
• 167. Every 250 Operating Hours or Monthly 83
• 168. Every 500 Operating Hours or 3-Monthly 84
• 169. Every 1000 Operating Hours or 6-Monthly 84
• 170. Every 2000 Operating Hours or Yearly 84
• 171. Every 4000 Operating Hours or 2 Years 85
• 172. Every 5000 Operating Hours or 2 Years 6 Months 85
• 173. Revised Service Schedules – Rockbreaker
• 174. Crusher or Pulveriser Usage 86
• 175. Lubricants – Health and Safety
• 176. First Aid – Oil 87
• 177. Hygiene 87
• 178. Storage 87
• 179. Handling 87
• 180. Waste Disposal 87
• 181. Spillage 87v CONTENTS v
• 182. Draining Tank Impurities 111
• 183. Changing the Servo Oil Filter 112
• 184. Changing the Drain Line Filter Element 113
• 185. Changing the Steering Line Filter Element 113
• 186. Changing the Breaker In-line Filter (if fitted) 114
• 187. Air Bleeding Procedures 115
• 188. Gearboxes
• 189. Checking the Slew Gearbox Oil Level 117
• 190. Changing the Slew Gearbox Oil 117
• 191. Replenishing Slew Gearbox Grease 118
• 192. Checking the Drive Gearbox Oil Level 119
• 193. Changing the Drive Gearbox Oil 119
• 194. Front Axle
• 195. Checking the Differential Oil Level 120
• 196. Changing the Differential Oil 120
• 197. Checking the Hub Oil Level 121
• 198. Changing the Hub Oil 121
• 199. Rear Axle
• 200. Checking the Differential-Hub Oil Level 122
• 201. Changing the Differential-Hub Oil 122
• 202. Electrical System
• 203. Fuses 123
• 204. Battery
• 205. First Aid – Electrolyte 125
• 206. Checking the Electrolyte Level 125
• 207. Warning Symbols 126
• 208. Windscreen Washer 127
• 209. Obtaining Replacement Parts 127
• 210. Lubricants and Capacities 128
• 211. Component Location Diagrams 130
• 212. SPECIFICATIONS
• 213. Lifting (Craning) Regulations and
• 214. Safe Working Loads 141
• 215. Static Dimensions
• 216. JS200W 142
• 217. Shipping Weight 143
• 218. Tyre Pressures 143
• 219. Dig Depth Chart
• 220. JS200W 144
• 221. Noise and Vibration Data 145