JCB JS30 Operator Manual 9821-7400

Description

• Model List:
  • JS30

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….. vi
• 3. The Operator Manual …………………………………………………………………… vi
• 4. Safety Warnings ………………………………………………………………………….. vi
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Mini Excavator …………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component Location ……………………………………………………………………..2
• 16. Safety Check List ……………………………………………………………………………….3
• 17. Safety – Yours and Others ………………………………………………………………3
• 18. General Safety ……………………………………………………………………………..3
• 19. Operating Safety …………………………………………………………………………..5
• 20. Maintenance Safety ……………………………………………………………………….9
• 21. Safety Labels …………………………………………………………………………………..13
• 22. Introduction …………………………………………………………………………………13
• 23. Safety Label Identification …………………………………………………………….14
• 24. Identifying Your Machine …………………………………………………………………..17
• 25. Machine Identification Plate ………………………………………………………….17
• 26. Component Identification Plates …………………………………………………….18
• 27. Machine Security ……………………………………………………………………………..20
• 28. Introduction …………………………………………………………………………………20
• 29. JCB Plantguard …………………………………………………………………………..20
• 30. Construction Equipment Security And Registration Scheme (CESAR) .20
• 31. Immobiliser …………………………………………………………………………………20
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..21
• 34. Before Entering the Cab ……………………………………………………………………22
• 35. Entering and Leaving the Cab ……………………………………………………………23
• 36. Emergency Exit …………………………………………………………………………..23
• 37. Doors and Windows …………………………………………………………………………24
• 38. Opening and Closing the Door ………………………………………………………24
• 39. Securing the Door in the Open Position ………………………………………….25
• 40. Opening and Closing the Front Window ………………………………………….25
• 41. Removing and Refitting the Windscreen Lower Panel ………………………26
• 42. Opening and Closing the Side Window …………………………………………..27
• 43. Seat Controls …………………………………………………………………………………..28
• 44. Introduction …………………………………………………………………………………28
• 45. Standard Seat ……………………………………………………………………………..28
• 46. Suspension Seat (If fitted) …………………………………………………………….28
• 47. Seat Belt …………………………………………………………………………………………29
• 48. Static Seat Belt ……………………………………………………………………………29
• 49. Cab Layout ……………………………………………………………………………………..30
• 50. Component Key …………………………………………………………………………..30
• 51. Drive Controls, Switches and Instruments ……………………………………………31
• 52. Drive Controls ……………………………………………………………………………..31
• 53. Switches …………………………………………………………………………………….33
• 54. Instrument Panel …………………………………………………………………………36
• 55. Heater and Air Conditioning (If fitted) ……………………………………………..39
• 56. Operating Levers-Pedals …………………………………………………………………..40
• 57. Introduction …………………………………………………………………………………40
• 58. Control Layouts …………………………………………………………………………..40
• 59. Excavator Controls ………………………………………………………………………41
• 60. Dozer Controls ……………………………………………………………………………44
• 61. Auxiliary Operation ………………………………………………………………………45
• 62. Safety Equipment …………………………………………………………………………….47
• 63. Control Locks ……………………………………………………………………………..47
• 64. Beacon ………………………………………………………………………………………48
• 65. Overload Warning System (If fitted) ……………………………………………….48
• 66. Fire Extinguisher (If fitted) …………………………………………………………….49
• 67. Before Starting the Engine …………………………………………………………………50
• 68. Starting the Engine …………………………………………………………………………..52
• 69. Warming Up ………………………………………………………………………………..53
• 70. Immobiliser …………………………………………………………………………………54
• 71. Stopping and Parking the Machine ……………………………………………………..57
• 72. Preparing the Machine for Travel ……………………………………………………….58
• 73. Introduction …………………………………………………………………………………58
• 74. Preparing for Site Travel ……………………………………………………………….58
• 75. Working with the Machine …………………………………………………………………59
• 76. Operating Practices and Site Safety ………………………………………………59
• 77. Clothing and Safety Equipment ……………………………………………………..59
• 78. Danger Zone ………………………………………………………………………………59
• 79. Log Moving-Handling ……………………………………………………………………59
• 80. Safety Practices ………………………………………………………………………….59
• 81. Working with the Excavator …………………………………………………………..61
• 82. Lifting (Object Handling) ……………………………………………………………….65
• 83. Use of Machines on Gradients or Slopes ………………………………………..69
• 84. Working with the Dozer ………………………………………………………………..71
• 85. Operating Environment ……………………………………………………………………..72
• 86. Operating in Low Temperatures …………………………………………………….72
• 87. Operating in a Cold Climate (Below 0°C) ………………………………………..72
• 88. Operating in High Temperatures ……………………………………………………72
• 89. Operating in Dusty or Sandy Areas ………………………………………………..72
• 90. Operating in Coastal Regions ……………………………………………………….73
• 91. Operating on Wet or Soft Ground …………………………………………………..73
• 92. Getting the Machine Moving ………………………………………………………………74
• 93. Operating Practices ……………………………………………………………………..74
• 94. Operating Procedure ……………………………………………………………………74
• 95. Refuelling the Machine ……………………………………………………………………..75
• 96. Low Fuel Levels ………………………………………………………………………….75
• 97. Filling the Tank ……………………………………………………………………………75
• 98. Moving A Disabled Machine ………………………………………………………………77
• 99. Introduction …………………………………………………………………………………77
• 100. Lowering the Boom in an Emergency …………………………………………….77
• 101. Retrieval …………………………………………………………………………………….77
• 102. Transporting the Machine ………………………………………………………………….78
• 103. Preparing for Road Travel …………………………………………………………….78
• 104. Before Using the Trailer-Transporter ………………………………………………78
• 105. Loading a Machine onto the Transporting Vehicle ……………………………79
• 106. Securing the Machine …………………………………………………………………..80
• 107. Unloading a Machine from the Transporting Vehicle …………………………81
• 108. Lifting a Machine ……………………………………………………………………………..82
• 109. Storage of the Machine …………………………………………………………………….83
• 110. Introduction …………………………………………………………………………………83
• 111. Storage Area ………………………………………………………………………………83
• 112. Prepare the Machine for Storage …………………………………………………..83
• 113. Put the Machine into Storage ………………………………………………………..83
• 114. During Storage ……………………………………………………………………………83
• 115. Take the Machine Out of Storage …………………………………………………..84
• 116. Routine Maintenance
• 117. Service Requirements ………………………………………………………………………85
• 118. Introduction …………………………………………………………………………………85
• 119. Owner-Operator Support ………………………………………………………………85
• 120. Service-Maintenance Agreements …………………………………………………85
• 121. Fit for Purpose Tests for Lifting Equipment ………………………………………85
• 122. Obtaining Replacement Parts ………………………………………………………..86
• 123. Health and Safety …………………………………………………………………………….87
• 124. Lubricants …………………………………………………………………………………..87
• 125. Battery ……………………………………………………………………………………….89
• 126. Service Schedules ……………………………………………………………………………91
• 127. Introduction …………………………………………………………………………………91
• 128. How to Use the Service Schedules ………………………………………………..91
• 129. Calendar Equivalents …………………………………………………………………..91
• 130. Pre Start Cold Checks, Service Points and Fluid Levels ……………………92
• 131. Functional Test and Final Inspection ………………………………………………94
• 132. Fluids, Lubricants and Capacities ……………………………………………………….95
• 133. Coolant Mixtures …………………………………………………………………………96
• 134. Fuels ………………………………………………………………………………………….97
• 135. Tools …………………………………………………………………………………………….100
• 136. Toolbox (if fitted) ………………………………………………………………………..100
• 137. Carrying Tools onto the Machine ………………………………………………….100
• 138. Prepare the Machine for Maintenance ………………………………………………101
• 139. Introduction ……………………………………………………………………………….101
• 140. How to Make the Machine Safe (Excavator Lowered) …………………….101
• 141. Cleaning the Machine ……………………………………………………………………..102
• 142. Introduction ……………………………………………………………………………….102
• 143. Preparing the Machine for Cleaning ……………………………………………..102
• 144. Cleaning the Machine …………………………………………………………………103
• 145. Cleaning the Tracks ……………………………………………………………………103
• 146. Checking for Damage ……………………………………………………………………..105
• 147. Check the Machine Body and Structure ………………………………………..105
• 148. Check the Seat and Seat Belt ……………………………………………………..105
• 149. Check the Hydraulic Hoses and Fittings ……………………………………….105
• 150. Check the Electrical Circuits ………………………………………………………..105
• 151. Checking the ROPS-FOPS Structure ……………………………………………106
• 152. Checking the Ram Piston Rods …………………………………………………..106
• 153. Greasing ……………………………………………………………………………………….107
• 154. Introduction ……………………………………………………………………………….107
• 155. Pivot Pins …………………………………………………………………………………108
• 156. Slew Ring Bearings ……………………………………………………………………109
• 157. Slew Ring Gear Teeth ……………………………………………………………….. 110
• 158. Access Panels ………………………………………………………………………………. 111
• 159. Introduction ………………………………………………………………………………. 111
• 160. Engine Cover ……………………………………………………………………………. 111
• 161. Hydraulic Bay Cover ………………………………………………………………….. 112
• 162. Electrical System …………………………………………………………………………… 113
• 163. Battery …………………………………………………………………………………….. 113
• 164. Fuses ………………………………………………………………………………………. 116
• 165. Engine …………………………………………………………………………………………. 117
• 166. Oil and Filter …………………………………………………………………………….. 117
• 167. Cooling System ………………………………………………………………………… 119
• 168. Fan Belt ……………………………………………………………………………………120
• 169. Air Filter ……………………………………………………………………………………121
• 170. Fuel System …………………………………………………………………………………..123
• 171. Introduction ……………………………………………………………………………….123
• 172. Water Separator and Engine Fuel Filter ………………………………………..123
• 173. Bleeding the System ………………………………………………………………….125
• 174. Hydraulic System ……………………………………………………………………………126
• 175. Introduction ……………………………………………………………………………….126
• 176. Releasing the Hydraulic Pressure ………………………………………………..127
• 177. Oil and Filter ……………………………………………………………………………..127
• 178. Tracks and Running Gear ……………………………………………………………….129
• 179. Tracks ………………………………………………………………………………………129
• 180. Fire Extinguisher (if fitted) ………………………………………………………………..131
• 181. Checking the Fire Extinguisher ……………………………………………………131
• 182. Optional Attachments
• 183. Introduction ……………………………………………………………………………………133
• 184. Attachments For Your Machine ………………………………………………………..134
• 185. Impact Protection ……………………………………………………………………………135
• 186. Connecting-Disconnecting Hydraulic Hoses ……………………………………….136
• 187. Introduction ……………………………………………………………………………….136
• 188. Connecting the Hydraulic Hoses ………………………………………………….136
• 189. Disconnecting the Hydraulic Hoses ………………………………………………137
• 190. Quick Release Couplings ……………………………………………………………138
• 191. Quickhitch Assembly ………………………………………………………………………140
• 192. Introduction ……………………………………………………………………………….140
• 193. Installation ………………………………………………………………………………..140
• 194. Removal …………………………………………………………………………………..140
• 195. Maintenance ……………………………………………………………………………..141
• 196. Buckets …………………………………………………………………………………………142
• 197. Bucket Selection ………………………………………………………………………..142
• 198. Removing a Bucket – Non Quickhitch Models ………………………………..142
• 199. Installing a Bucket – Non Quickhitch Models ………………………………….143
• 200. Removing a Bucket from a Quickhitch ………………………………………….143
• 201. Installing a Bucket on a Quickhitch ………………………………………………145
• 202. Replacing Bucket Teeth ………………………………………………………………146
• 203. Quickhitch Rockbreaker ………………………………………………………………….147
• 204. Introduction ……………………………………………………………………………….147
• 205. Removing a Quickhitch Rockbreaker ……………………………………………147
• 206. Installing a Quickhitch Rockbreaker ……………………………………………..149
• 207. Operation ………………………………………………………………………………….149
• 208. Specifications
• 209. Lifting Regulations and Safe Working Loads ………………………………………151
• 210. Introduction ……………………………………………………………………………….151
• 211. Static Dimensions …………………………………………………………………………..152
• 212. Performance Dimensions ………………………………………………………………..154
• 213. Auxiliary Pressures …………………………………………………………………………155
• 214. Noise Data …………………………………………………………………………………….156
• 215. Introduction ……………………………………………………………………………….156
• 216. All Machines ……………………………………………………………………………..156
• 217. Vibration ……………………………………………………………………………………….157
• 218. Introduction ……………………………………………………………………………….157
• 219. JS30 ………………………………………………………………………………………..158
• 220. Warranty Information
• 221. Machine Service Record Sheet ………………………………………………………..159
• 222. Registration Information ………………………………………………………………….161
• 223. European Community Standards
• 224. EC Declaration of Conformity …………………………………………………………..163
• 225. Introduction ……………………………………………………………………………….163
• 226. Explanation of the EC Declaration of Conformity ……………………………165