JCB LTM9 Lighting Tower Operator Manual 9821-1950

Description

• Model List:
  • LTM9 Lighting Tower

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….. iv
• 3. The Operator Manual …………………………………………………………………… iv
• 4. Safety Warnings ………………………………………………………………………….. iv
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Product Compliance ………………………………………………………………………1
• 8. Machine Model and Serial Number ………………………………………………….1
• 9. Using this Manual ………………………………………………………………………….1
• 10. Cross References ………………………………………………………………………….2
• 11. Machine Description …………………………………………………………………………..3
• 12. Intended Use ………………………………………………………………………………..3
• 13. Component Location (Up to Serial No 1696419) ……………………………….3
• 14. Component Location (Serial No 1696420 on) ……………………………………4
• 15. Safety Check List ……………………………………………………………………………….5
• 16. Safety – Yours and Others ………………………………………………………………5
• 17. Introduction …………………………………………………………………………………..5
• 18. General Safety ……………………………………………………………………………..7
• 19. Operating Safety …………………………………………………………………………..8
• 20. Maintenance Safety ……………………………………………………………………….9
• 21. Safety Label ……………………………………………………………………………………12
• 22. Introduction …………………………………………………………………………………12
• 23. Safety Label Identification …………………………………………………………….13
• 24. Component Identification …………………………………………………………………..14
• 25. Data Plate …………………………………………………………………………………..14
• 26. Operation
• 27. General Specification ……………………………………………………………………….15
• 28. Introduction …………………………………………………………………………………15
• 29. Dimensions …………………………………………………………………………………15
• 30. Towing Safety ………………………………………………………………………………….16
• 31. Control Panel – KS1 ………………………………………………………………………….17
• 32. Components ……………………………………………………………………………….17
• 33. KS1 Control Panel ……………………………………………………………………….18
• 34. Control Panel – KS2 ………………………………………………………………………….21
• 35. Components ……………………………………………………………………………….21
• 36. Control Panel – KS2 ……………………………………………………………………..22
• 37. System Setup ………………………………………………………………………………….28
• 38. Introduction …………………………………………………………………………………28
• 39. General Precautions …………………………………………………………………….28
• 40. Initial Setup …………………………………………………………………………………28
• 41. Start the Engine-Generator ……………………………………………………………31
• 42. Turn the Floodlights On ………………………………………………………………..32
• 43. Turn the Floodlights Off ………………………………………………………………..32
• 44. Stop the Engine-Generator ……………………………………………………………32
• 45. Fault Conditions ………………………………………………………………………….32
• 46. Auxiliary Power ……………………………………………………………………………32
• 47. Automatic Shutdown ……………………………………………………………………32
• 48. Program Timer Option on KS2+ …………………………………………………….33
• 49. Fault Finding ……………………………………………………………………………………35
• 50. Routine Maintenance
• 51. Service Requirements ………………………………………………………………………37
• 52. Health and Safety …………………………………………………………………………….38
• 53. Lubricants …………………………………………………………………………………..38
• 54. Battery ……………………………………………………………………………………….40
• 55. Service Schedules ……………………………………………………………………………42
• 56. Introduction …………………………………………………………………………………42
• 57. How to Use the Service Schedules ………………………………………………..42
• 58. Service Schedule Checklist …………………………………………………………..43
• 59. Pre-Start Checks ……………………………………………………………………………..45
• 60. Checks After Running ……………………………………………………………………….46
• 61. Cleaning …………………………………………………………………………………………47
• 62. General ………………………………………………………………………………………47
• 63. Cleaning the Radiator …………………………………………………………………..47
• 64. Battery ……………………………………………………………………………………………48
• 65. Connection and Disconnection ………………………………………………………48
• 66. Charging the Battery ……………………………………………………………………48
• 67. Battery Maintenance ……………………………………………………………………48
• 68. Battery Life …………………………………………………………………………………48
• 69. Engine ……………………………………………………………………………………………49
• 70. Component Identification ………………………………………………………………49
• 71. Engine Family ……………………………………………………………………………..50
• 72. 97-68-EC Directive Certified Engines ……………………………………………..50
• 73. Oil and Filter ……………………………………………………………………………….51
• 74. Check and Adjust the Fan Belt ………………………………………………………55
• 75. Cooling System …………………………………………………………………………..56
• 76. Coolant Mixtures …………………………………………………………………………57
• 77. Diesel Fuel Specifications …………………………………………………………….57
• 78. Fuel System ……………………………………………………………………………….59
• 79. Inlet and Exhaust System ……………………………………………………………..61
• 80. Technical Information …………………………………………………………………..62
• 81. Alternator ………………………………………………………………………………………..63
• 82. Safety Precautions ………………………………………………………………………63
• 83. General Description ……………………………………………………………………..63
• 84. Introduction …………………………………………………………………………………64
• 85. Danger of Short Circuit …………………………………………………………………64
• 86. Start Up ……………………………………………………………………………………..64
• 87. Importance of Speed ……………………………………………………………………64
• 88. Checking Voltage ………………………………………………………………………..64
• 89. Diode Check-Up ………………………………………………………………………….64
• 90. Installation ………………………………………………………………………………….65
• 91. Electrical Schematic …………………………………………………………………….66
• 92. Fault Finding ……………………………………………………………………………………68
• 93. Introduction …………………………………………………………………………………68
• 94. Fault Finding Charts …………………………………………………………………….69
• 95. A Charts – Engine ………………………………………………………………………..70
• 96. B Charts – Fuel ……………………………………………………………………………74
• 97. C Charts – Lubricating Oil ……………………………………………………………..74
• 98. D Charts – Coolant ……………………………………………………………………….76
• 99. Connection and Wiring Diagrams
• 100. Control Panel Schematics LTM9 – KS1 To S-N 1696419 ……………………….77
• 101. KS1 Wiring Diagrams To S-N 1696419 ……………………………………………….90
• 102. Control Panel Schematics LTM9 – KS2 & Mecc Alte Alternator From S-N
• 103. 1696420 …………………………………………………………………………………………94
• 104. KS2 Wiring Diagrams From S-N 1696420 ………………………………………….107
• 105. Warranty
• 106. Warranty Information ……………………………………………………………………… 111
• 107. Introduction ………………………………………………………………………………. 111
• 108. Installation Access …………………………………………………………………….. 111
• 109. Downtime Support …………………………………………………………………….. 111
• 110. Terms and Conditions ………………………………………………………………… 111
• 111. JCB Technical Service ……………………………………………………………………. 112