JCB Mini CX, Mini CX 4×4 Operator Manual

Description

• Model List:
  • Mini CX, Mini CX 4×4

• 1. Safety Notices
• 2. Introduction ……………………………………………………………………………………….1
• 3. Introduction
• 4. About this Manual ………………………………………………………………………………3
• 5. Machine Model and Serial Number ………………………………………………….3
• 6. Using this Manual ………………………………………………………………………….3
• 7. Units of Measurement ……………………………………………………………………4
• 8. Using the Machine …………………………………………………………………………4
• 9. Cross References ………………………………………………………………………….4
• 10. Location of Handbook ……………………………………………………………………5
• 11. Left Side, Right Side ………………………………………………………………………6
• 12. Machine Description …………………………………………………………………………..7
• 13. Main Components – Mini CX …………………………………………………………..7
• 14. Main Components – Mini CX 4×4 ……………………………………………………..9
• 15. Safety Check List …………………………………………………………………………….. 11
• 16. Safety – Yours and Others ……………………………………………………………. 11
• 17. General Safety ……………………………………………………………………………12
• 18. Operating Safety …………………………………………………………………………15
• 19. Maintenance Safety ……………………………………………………………………..22
• 20. Safety Decals ……………………………………………………………………………..34
• 21. Identifying Your Machine …………………………………………………………………..39
• 22. Machine Identification Plate ………………………………………………………….39
• 23. Typical Vehicle Identification Number (VIN) …………………………………….40
• 24. Unit Identification …………………………………………………………………………40
• 25. ROPS and FOPS ………………………………………………………………………..42
• 26. Operation
• 27. Introduction ……………………………………………………………………………………..43
• 28. Before Using the Machine …………………………………………………………………44
• 29. Entering and Leaving the Machine ……………………………………………………..47
• 30. Leaving the Machine in an Emergency …………………………………………..48
• 31. Seat Controls …………………………………………………………………………………..49
• 32. Fore-Aft ………………………………………………………………………………………49
• 33. Swivel ………………………………………………………………………………………..49
• 34. Seat Belt …………………………………………………………………………………………50
• 35. Static Seat Belt ……………………………………………………………………………50
• 36. Controls, Switches and Instruments ……………………………………………………53
• 37. Controls ……………………………………………………………………………………..53
• 38. Switches …………………………………………………………………………………….59
• 39. Instruments …………………………………………………………………………………62
• 40. Operating Levers ……………………………………………………………………………..64
• 41. Loader Controls …………………………………………………………………………..64
• 42. Stabiliser Control …………………………………………………………………………66
• 43. Backhoe Controls ………………………………………………………………………..70
• 44. Safety Equipment …………………………………………………………………………….80
• 45. Rotating Beacon ………………………………………………………………………….80
• 46. Boom-Slew Lock – Mini CX ……………………………………………………………81
• 47. Boom-Slew Lock – Mini CX 4×4 ……………………………………………………..84
• 48. Before Starting the Engine …………………………………………………………………88
• 49. Starting the Engine …………………………………………………………………………..91
• 50. Testing the Parking Brake ………………………………………………………………….93
• 51. Stopping and Parking the Machine ……………………………………………………..95
• 52. Emergency Stopping ……………………………………………………………………95
• 53. Normal Stopping ………………………………………………………………………….95
• 54. Preparing the Machine for Travel ……………………………………………………….97
• 55. Travelling on Site …………………………………………………………………………97
• 56. Travelling on the Road …………………………………………………………………98
• 57. Using the Attachments and Site Safety ……………………………………………….99
• 58. SAFETY MUST COME FIRST ………………………………………………………99
• 59. Operating Environment ……………………………………………………………………105
• 60. Operating in Low Temperatures …………………………………………………..105
• 61. Operating in High Temperatures ………………………………………………….106
• 62. Working with Your Machine ……………………………………………………………..108
• 63. Working with the Loader ……………………………………………………………..108
• 64. Working with the Excavator ………………………………………………………… 111
• 65. Moving a Disabled Machine …………………………………………………………….120
• 66. Mini CX …………………………………………………………………………………….120
• 67. Mini CX 4×4 ………………………………………………………………………………122
• 68. Transporting the Machine ………………………………………………………………..123
• 69. Storage …………………………………………………………………………………………128
• 70. Storing the Machine ……………………………………………………………………128
• 71. Routine Maintenance
• 72. Service Requirements …………………………………………………………………….131
• 73. Introduction ……………………………………………………………………………….131
• 74. Owner-Operator Support …………………………………………………………….132
• 75. Service-Maintenance Agreements ……………………………………………….132
• 76. Obtaining Replacement Parts ………………………………………………………133
• 77. Health and Safety …………………………………………………………………………..134
• 78. Lubricants …………………………………………………………………………………134
• 79. Battery ……………………………………………………………………………………..138
• 80. First Aid – Electrolyte ………………………………………………………………….138
• 81. Service Schedules ………………………………………………………………………….142
• 82. Introduction ……………………………………………………………………………….142
• 83. How to Use the Service Schedules ………………………………………………144
• 84. Pre Start Cold Checks, Service Points and Fluid Levels ………………….145
• 85. Functional Test and Final Inspection …………………………………………….150
• 86. Fluids, Lubricants and Capacities ……………………………………………………..153
• 87. Coolant Mixtures ……………………………………………………………………….154
• 88. Cleaning the Machine ……………………………………………………………………..156
• 89. Checking for Damage ……………………………………………………………………..157
• 90. Seat Belt ……………………………………………………………………………………….158
• 91. Checking the Seat Belt Condition and Security ………………………………158
• 92. Checking the ROPS-FOPS Structure ………………………………………………..159
• 93. Loader Arm Safety Strut ………………………………………………………………….160
• 94. Installing the Safety Strut …………………………………………………………….160
• 95. Removing the Safety Strut …………………………………………………………..163
• 96. Service Access ………………………………………………………………………………164
• 97. Opening and Closing the Engine Cover ………………………………………..164
• 98. Removing the Front Floor Plate …………………………………………………..166
• 99. Greasing (10 Hours) ……………………………………………………………………….167
• 100. Loader Arm Pivot Points – Mini CX ……………………………………………….167
• 101. Loader Arm Pivot Points – Mini CX 4×4 …………………………………………169
• 102. Front Axle Pivot Points ……………………………………………………………….171
• 103. Backhoe and Stabilisers – Mini CX ……………………………………………….172
• 104. Backhoe and Stabilisers – Mini CX 4×4 …………………………………………174
• 105. Lubrication …………………………………………………………………………………….176
• 106. Oiling Control Levers ………………………………………………………………….176
• 107. Electrical System ……………………………………………………………………………177
• 108. Battery ……………………………………………………………………………………..177
• 109. Jump Starting the Engine ……………………………………………………………179
• 110. Fuses – Mini CX …………………………………………………………………………182
• 111. Fuses – Mini CX 4×4 …………………………………………………………………..183
• 112. Relays – Mini CX ………………………………………………………………………..184
• 113. Relays – Mini CX 4×4 ………………………………………………………………….185
• 114. Light Bulbs ………………………………………………………………………………..186
• 115. Engine ………………………………………………………………………………………….187
• 116. Checking the Oil Level ……………………………………………………………….187
• 117. Changing the Oil and Filter ………………………………………………………….188
• 118. Changing the Air Filter Element …………………………………………………..191
• 119. Engine Cooling System …………………………………………………………………..193
• 120. Checking the Coolant Level ………………………………………………………..193
• 121. Changing the Coolant …………………………………………………………………194
• 122. Cleaning the Coolant Radiator …………………………………………………….196
• 123. Checking the Alternator Belt Tension ……………………………………………197
• 124. Adjusting the Alternator Belt ………………………………………………………..198
• 125. Fuel System …………………………………………………………………………………..199
• 126. Types of Fuel …………………………………………………………………………….199
• 127. Filling the Tank ………………………………………………………………………….203
• 128. Draining the Fuel Filter ……………………………………………………………….204
• 129. Changing the Fuel Filter Element …………………………………………………205
• 130. Hydraulic System ……………………………………………………………………………207
• 131. Checking the Fluid Level …………………………………………………………….207
• 132. Changing the Hydraulic Filter ………………………………………………………209
• 133. Checking the Slew Gearbox Oil Level – Mini CX 4×4 ………………………210
• 134. Transmission ………………………………………………………………………………… 211
• 135. Checking the Rear Axle Oil Level – Mini CX ………………………………….. 211
• 136. Tyres and wheels ……………………………………………………………………………212
• 137. Tyre Inflation ……………………………………………………………………………..212
• 138. Checking the Wheel Nut Torque …………………………………………………..214
• 139. Optional Attachments
• 140. Introduction ……………………………………………………………………………………215
• 141. Attachments for your Machine ………………………………………………………….218
• 142. Hydraulic Hoses …………………………………………………………………………….219
• 143. Connecting the Hoses ………………………………………………………………..219
• 144. Disconnecting the Hoses …………………………………………………………….220
• 145. Quick Release Couplings ………………………………………………………………..221
• 146. Connecting and Disconnecting …………………………………………………….221
• 147. Auxiliary Controls ……………………………………………………………………………225
• 148. Rear Auxiliary Attachments Control Pedal (optional) ………………………225
• 149. Auxiliary Attachments Loader Control Lever (optional) ……………………226
• 150. 4-in-1 Shovel …………………………………………………………………………………227
• 151. Safety ………………………………………………………………………………………227
• 152. Operation ………………………………………………………………………………….227
• 153. Daily Maintenance ……………………………………………………………………..231
• 154. Loader Quickhitch …………………………………………………………………………..232
• 155. Engaging the Shovel-Attachment …………………………………………………232
• 156. Disengaging the Shovel-Attachment …………………………………………….234
• 157. Backhoe Quickhitch ………………………………………………………………………..236
• 158. Installing the Quickhitch ……………………………………………………………..237
• 159. Removing the Quickhitch ……………………………………………………………238
• 160. Maintenance ……………………………………………………………………………..238
• 161. Installing Backhoe Quickhitch Attachments ……………………………………239
• 162. Removing Backhoe Quickhitch Attachments ………………………………….242
• 163. Specifications
• 164. Static Dimensions – Mini CX …………………………………………………………….245
• 165. Weight ……………………………………………………………………………………..245
• 166. Static Dimensions – Mini CX 4×4 ………………………………………………………247
• 167. Weight ……………………………………………………………………………………..247
• 168. Tyre Sizes and Pressures ………………………………………………………………..249
• 169. Front Tyres ……………………………………………………………………………….249
• 170. Rear Tyres ………………………………………………………………………………..250
• 171. Noise Data …………………………………………………………………………………….251