JCB Robot 190, 190HF, 190T, 190THF, 1110, 1110HF, 1110T, 1110THF Operator Manual 980-4360

Description

• Model List:
  • Robot 190, 190HF, 190T, 190THF, 1110, 1110HF, 1110T, 1110THF

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Units of Measurement ……………………………………………………………………3
• 10. Left Side, Right Side ………………………………………………………………………3
• 11. Using the Machine …………………………………………………………………………4
• 12. Cab-Canopy …………………………………………………………………………………4
• 13. Cross References ………………………………………………………………………….4
• 14. Location of Manual ………………………………………………………………………..4
• 15. The JCB Skidsteer Loader ………………………………………………………………….5
• 16. Machine Description ………………………………………………………………………5
• 17. Safety Check List ……………………………………………………………………………….7
• 18. Safety – Yours and Others ………………………………………………………………7
• 19. General Safety ……………………………………………………………………………..7
• 20. Operating Safety …………………………………………………………………………..8
• 21. Maintenance Safety ……………………………………………………………………..13
• 22. Safety Decals ………………………………………………………………………………….18
• 23. Identifying Your Machine …………………………………………………………………..19
• 24. Machine Identification Plate ………………………………………………………….19
• 25. Typical Product Identification Number (PIN) ……………………………………19
• 26. Component Identification ………………………………………………………………20
• 27. Operation
• 28. Introduction ……………………………………………………………………………………..21
• 29. Before Entering the Cab ……………………………………………………………………22
• 30. Entering and Leaving the Cab ……………………………………………………………24
• 31. Left Armrest ………………………………………………………………………………..24
• 32. Interlock Arm ………………………………………………………………………………25
• 33. Doors and Windows …………………………………………………………………………26
• 34. Opening and Closing the Door ………………………………………………………26
• 35. Ventilation of Optional Glazed Cab ………………………………………………..27
• 36. Seat Controls …………………………………………………………………………………..28
• 37. Introduction …………………………………………………………………………………28
• 38. Standard Seat ……………………………………………………………………………..28
• 39. Seat Belt …………………………………………………………………………………………29
• 40. Inertia Reel Seat Belt …………………………………………………………………..29
• 41. Cab Layout ……………………………………………………………………………………..30
• 42. Drive Controls, Switches and Instruments ……………………………………………32
• 43. Right Hand Console …………………………………………………………………….32
• 44. Front Console ……………………………………………………………………………..34
• 45. Instrument Cluster ……………………………………………………………………….36
• 46. Left Hand Console ……………………………………………………………………….38
• 47. Foot Throttle Control (Optional) ……………………………………………………..39
• 48. Cab Heater Unit (Optional) ……………………………………………………………40
• 49. Cab Interior Light …………………………………………………………………………41
• 50. Drive Control (JCB Single Lever Drive Controls) ……………………………..42
• 51. Drive Control (Manual Foot Control or Duel control) …………………………43
• 52. Two Speed Drive Control ………………………………………………………………44
• 53. Loader Arm-Shovel Control (JCB style single lever drive control) ……….45
• 54. Loader Arm-Shovel Controls – Pedal Option (Manual Foot Control) ……46
• 55. Loader Controls (Dual Lever Drive Control) …………………………………….47
• 56. Shovel Control (dual lever drive control) …………………………………………47
• 57. Attachments Control …………………………………………………………………….48
• 58. Power Management System (PMS) ……………………………………………….49
• 59. Safety Equipment …………………………………………………………………………….50
• 60. Emergency Exits …………………………………………………………………………50
• 61. Rotating Beacon (Optional) …………………………………………………………..51
• 62. Before Starting The Engine ……………………………………………………………….52
• 63. Starting The Engine ………………………………………………………………………….53
• 64. Preparing The Machine For Travel ……………………………………………………..54
• 65. Travelling Position ……………………………………………………………………….54
• 66. Testing the Park Brake ……………………………………………………………………..56
• 67. Getting the Machine Moving ………………………………………………………………57
• 68. Getting Moving ……………………………………………………………………………57
• 69. Stopping and Parking the Machine ……………………………………………………..58
• 70. Working With The Machine ……………………………………………………………….59
• 71. Using The Attachments And Site Safety …………………………………………59
• 72. Operating Practices ……………………………………………………………………..61
• 73. Working With The Loader ……………………………………………………………..63
• 74. Operating In Low And High Temperatures …………………………………………..65
• 75. Low Temperatures ……………………………………………………………………….65
• 76. High Temperatures ………………………………………………………………………65
• 77. Moving A Disabled Machine ………………………………………………………………66
• 78. Preparation for Towing-Winching ……………………………………………………66
• 79. After Towing-Winching ………………………………………………………………….66
• 80. Pulling a disabled Machine ……………………………………………………………66
• 81. Emergency Load Lower Procedure ………………………………………………..67
• 82. Safe Lifting Procedure ………………………………………………………………….68
• 83. Transporting The Machine …………………………………………………………………69
• 84. Using a Trailer …………………………………………………………………………….69
• 85. Using a Truck ……………………………………………………………………………..69
• 86. Transportation Safety …………………………………………………………………..71
• 87. Storage …………………………………………………………………………………………..72
• 88. Storing the Machine ……………………………………………………………………..72
• 89. Routine Maintenance
• 90. Service Requirements ………………………………………………………………………73
• 91. Introduction …………………………………………………………………………………73
• 92. Owner-Operator Support ………………………………………………………………73
• 93. Service-Maintenance Agreements …………………………………………………73
• 94. Lifting Regulations – Inspections and Tests ……………………………………..73
• 95. Obtaining Replacement Parts ………………………………………………………..74
• 96. Health and Safety …………………………………………………………………………….75
• 97. Lubricants …………………………………………………………………………………..75
• 98. Battery ……………………………………………………………………………………….77
• 99. First Aid – Electrolyte ……………………………………………………………………77
• 100. Service Schedules ……………………………………………………………………………79
• 101. Introduction …………………………………………………………………………………79
• 102. How to Use the Service Schedules ………………………………………………..79
• 103. Pre-start Cold Checks, Service Points and Fluid Levels ……………………80
• 104. Functional Test and Final Inspection ………………………………………………82
• 105. Fluids, Lubricants and Capacities ……………………………………………………….84
• 106. Coolant Mixtures …………………………………………………………………………85
• 107. Fuels ………………………………………………………………………………………….86
• 108. Prepare the Machine for Maintenance ………………………………………………..89
• 109. Introduction …………………………………………………………………………………89
• 110. How to Make the Machine Safe (Arm Lowered) ……………………………….90
• 111. How to Make the Machine Safe
• 112. (Arm Lifted) …………………………………………………………………………………91
• 113. Cleaning the Machine ……………………………………………………………………….93
• 114. Checking for Damage ……………………………………………………………………….96
• 115. Seat Belt …………………………………………………………………………………………97
• 116. Checking the Seat Belt Condition and Security ………………………………..97
• 117. ROPS-FOPS Structure ……………………………………………………………………..98
• 118. Checking the ROPS-FOPS Structure ……………………………………………..98
• 119. Greasing …………………………………………………………………………………………99
• 120. Greasing 10 Hours ………………………………………………………………………99
• 121. Every 50 Hours ………………………………………………………………………….101
• 122. Oiling ……………………………………………………………………………………………102
• 123. Every 500 Hours ………………………………………………………………………..102
• 124. Access Panels ……………………………………………………………………………….103
• 125. Engine Cover …………………………………………………………………………….103
• 126. Rear Panel ……………………………………………………………………………….103
• 127. Electrical System ……………………………………………………………………………104
• 128. Battery ……………………………………………………………………………………..104
• 129. Jump Starting the Engine ……………………………………………………………105
• 130. Fuses and Relays ………………………………………………………………………107
• 131. Engine Air Filter …………………………………………………………………………….. 110
• 132. Cleaning the Air Filter Dust Valve ………………………………………………… 110
• 133. Changing the Elements ……………………………………………………………… 110
• 134. Engine …………………………………………………………………………………………. 112
• 135. Checking the Oil Level ………………………………………………………………. 112
• 136. Changing the Oil and Filter …………………………………………………………. 112
• 137. Checking the Coolant Level ……………………………………………………….. 115
• 138. Changing the Coolant ………………………………………………………………… 116
• 139. Front End Accessory Drive Belt ………………………………………………….. 117
• 140. Fuel System ………………………………………………………………………………….. 119
• 141. Filling the Tank …………………………………………………………………………. 119
• 142. Draining the Primary Water Separator and Engine Fuel Filter …………. 119
• 143. Changing the Primary Water Separator Filter ………………………………..120
• 144. Changing the Engine Fuel Filter Element ………………………………………121
• 145. Bleeding the System ………………………………………………………………….122
• 146. Hydraulic System ……………………………………………………………………………123
• 147. Checking the Hydraulic Fluid Level ………………………………………………123
• 148. Changing the Hydraulic Return Filter ……………………………………………124
• 149. Changing the Filter Element ………………………………………………………..125
• 150. Drive Chain Lubrication …………………………………………………………………..126
• 151. Checking the Oil Level ……………………………………………………………….126
• 152. Changing the Oil ………………………………………………………………………..127
• 153. Tyres and Wheels …………………………………………………………………………..128
• 154. Tyre Inflation ……………………………………………………………………………..128
• 155. Checking the Wheel Nut Torques …………………………………………………128
• 156. Renewing Segments of Optional Non-Inflatable Tyres …………………….129
• 157. Tracks …………………………………………………………………………………………..130
• 158. Track Adjustment ……………………………………………………………………….130
• 159. Windscreen Washer (optional) …………………………………………………………131
• 160. Checking the Level …………………………………………………………………….131
• 161. Storage …………………………………………………………………………………………132
• 162. Storing the Machine ……………………………………………………………………132
• 163. Optional Attachments
• 164. Introduction ……………………………………………………………………………………133
• 165. Hand Held Attachments ………………………………………………………………133
• 166. Attachments For Your Machine ……………………………………………………134
• 167. Quick Release Couplings ………………………………………………………………..135
• 168. Quick Release Couplings – Do's And Don'ts ………………………………….135
• 169. Connecting Quick Release Couplings …………………………………………..136
• 170. Disconnecting Quick Release Couplings ………………………………………136
• 171. Attachments Control ……………………………………………………………………….137
• 172. Shovels …………………………………………………………………………………………138
• 173. 6-in-1 Shovel …………………………………………………………………………….139
• 174. Using the 6-in-1 Shovel ………………………………………………………………139
• 175. Daily Maintenance ……………………………………………………………………..141
• 176. Pallet Forks ……………………………………………………………………………………142
• 177. Safety ………………………………………………………………………………………142
• 178. Fitting-Removing Pallet Forks ……………………………………………………..142
• 179. Road Travel ………………………………………………………………………………142
• 180. Adjust the Fork Spacing ……………………………………………………………..142
• 181. Daily Maintenance ……………………………………………………………………..142
• 182. Manure-Silage Fork with Top Grab ……………………………………………………143
• 183. Safety ………………………………………………………………………………………143
• 184. Operation ………………………………………………………………………………….143
• 185. Control ……………………………………………………………………………………..143
• 186. Preparing for Travel ……………………………………………………………………143
• 187. Installing and Removing ……………………………………………………………..143
• 188. Using the Manure-Silage Fork ……………………………………………………..143
• 189. Daily Maintenance ……………………………………………………………………..143
• 190. Attachment Frame ………………………………………………………………………….144
• 191. Installing-Removing the Attachment Frame ……………………………………144
• 192. Specifications
• 193. Machine Weights ……………………………………………………………………………145
• 194. Static Dimensions …………………………………………………………………………..146
• 195. Wheeled Machines …………………………………………………………………….146
• 196. Tracked Machines ……………………………………………………………………..148
• 197. Noise And Vibration Data ………………………………………………………………..150
• 198. Vibration Data ………………………………………………………………………………..151
• 199. Introduction ……………………………………………………………………………….151
• 200. Robot 190, 190 HF, 1110, 1110 HF, ………………………………………………152
• 201. Robot 190T, 190HFT, 1110T, 1110HFT ………………………………………….153
• 202. Tyre Sizes And Pressures ……………………………………………………………….154
• 203. Warranty Information
• 204. Machine Service Record Sheet ………………………………………………………..155
• 205. Registration Information ………………………………………………………………….157