JCB Side Engine (MC05, MC06 Builds Only) Loadalls Operator Manual 9811-0437

Description

• Model List:
  • Side Engine (MC05, MC06 Builds Only) Loadalls

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Loadall ……………………………………………………………………………3
• 16. Intended Use ………………………………………………………………………………..3
• 17. Component Location ……………………………………………………………………..3
• 18. Safety Check List ……………………………………………………………………………….5
• 19. Safety – Yours and Others ………………………………………………………………5
• 20. General Safety ……………………………………………………………………………..5
• 21. Operating Safety …………………………………………………………………………..7
• 22. Maintenance Safety …………………………………………………………………….. 11
• 23. Safety Decals ………………………………………………………………………………….17
• 24. Introduction …………………………………………………………………………………17
• 25. Safety Decal Recognition ……………………………………………………………..18
• 26. Identifying Your Machine …………………………………………………………………..20
• 27. Machine Identification Plate ………………………………………………………….20
• 28. Component Identification Plates …………………………………………………….22
• 29. Machine Security ……………………………………………………………………………..25
• 30. Introduction …………………………………………………………………………………25
• 31. JCB Plantguard …………………………………………………………………………..25
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..27
• 34. Before Entering the Cab ……………………………………………………………………28
• 35. Entering and Leaving the Cab ……………………………………………………………29
• 36. Emergency Exit …………………………………………………………………………..30
• 37. Doors and Windows …………………………………………………………………………32
• 38. Opening and Closing the Door ………………………………………………………32
• 39. Opening and Closing the Upper Door Section …………………………………32
• 40. Opening and Closing the Rear Window ………………………………………….33
• 41. Seat Controls …………………………………………………………………………………..34
• 42. Introduction …………………………………………………………………………………34
• 43. Seat Options ……………………………………………………………………………….34
• 44. Suspension Seat (Type 1) …………………………………………………………….35
• 45. Suspension Seat (Type 2) …………………………………………………………….36
• 46. Suspension Seat (Type 3) …………………………………………………………….37
• 47. Seat Belt …………………………………………………………………………………………38
• 48. Inertia Reel Seat Belt …………………………………………………………………..38
• 49. Static Seat Belt ……………………………………………………………………………39
• 50. Cab Layout ……………………………………………………………………………………..40
• 51. Component Key …………………………………………………………………………..42
• 52. Drive Controls, Switches and Instruments ……………………………………………43
• 53. Drive Controls ……………………………………………………………………………..43
• 54. Switches …………………………………………………………………………………….50
• 55. Instrument Panel (SA, SB, SC, SD and SF Engines) ………………………..56
• 56. Instrument Panel (SE Engine) ……………………………………………………….62
• 57. Torque Lock (6-Speed Transmission) ……………………………………………..73
• 58. Air Conditioning and Heater Controls ……………………………………………..74
• 59. Operating Levers ……………………………………………………………………………..75
• 60. Introduction …………………………………………………………………………………75
• 61. Control Layouts …………………………………………………………………………..75
• 62. Boom and Carriage Controls …………………………………………………………76
• 63. Auxiliary Controls ………………………………………………………………………..86
• 64. Chassis Levelling (Sway) Option ……………………………………………………91
• 65. Stabiliser Control Option ……………………………………………………………….93
• 66. Safety Equipment …………………………………………………………………………….95
• 67. Control Lever Locks …………………………………………………………………….95
• 68. Load Charts ………………………………………………………………………………..99
• 69. Boom Indicators ………………………………………………………………………..101
• 70. MC05 Load Control System ………………………………………………………..102
• 71. MC06 Load Control System ……………………………………………………….. 111
• 72. Inclinometer ……………………………………………………………………………… 117
• 73. Beacon ……………………………………………………………………………………. 117
• 74. Fire Extinguisher (if fitted) ………………………………………………………….. 118
• 75. Before Starting the Engine ………………………………………………………………. 119
• 76. Starting the Engine …………………………………………………………………………121
• 77. Preparing the Machine for Travel ……………………………………………………..123
• 78. Preparing for Road Travel …………………………………………………………..123
• 79. Preparing for Site Travel ……………………………………………………………..125
• 80. Smooth Ride System (SRS) ………………………………………………………..127
• 81. Getting the Machine Moving …………………………………………………………….128
• 82. Operating Practices ……………………………………………………………………128
• 83. Operating Procedure ………………………………………………………………….129
• 84. Stopping and Parking the Machine ……………………………………………………130
• 85. Working with the Machine ……………………………………………………………….132
• 86. Operating Practices and Site Safety …………………………………………….132
• 87. Safety Practices ………………………………………………………………………..132
• 88. Danger Zone …………………………………………………………………………….133
• 89. Risk Assessment ……………………………………………………………………….133
• 90. Lifting and Loading Operations ……………………………………………………135
• 91. Safety Warnings ………………………………………………………………………..135
• 92. Fork Ratings ……………………………………………………………………………..137
• 93. Handling Palleted Loads …………………………………………………………….138
• 94. Uneven Loads …………………………………………………………………………..139
• 95. Handling Bales ………………………………………………………………………….140
• 96. Working with a Shovel ………………………………………………………………..141
• 97. Use of Machines on Gradients or Slopes ………………………………………142
• 98. Interlock System ………………………………………………………………………..145
• 99. Operating Environment ……………………………………………………………………146
• 100. Introduction ……………………………………………………………………………….146
• 101. Operating in Low Temperatures …………………………………………………..146
• 102. Operating in High Temperatures ………………………………………………….146
• 103. Tow Hitch Options …………………………………………………………………………..147
• 104. Introduction ……………………………………………………………………………….147
• 105. Connecting the Trailer ………………………………………………………………..148
• 106. Preparing the Trailer for Towing …………………………………………………..151
• 107. Refuelling the Machine ……………………………………………………………………153
• 108. Low Fuel Levels ………………………………………………………………………..153
• 109. Filling the Tank ………………………………………………………………………….153
• 110. Moving a Disabled Machine …………………………………………………………….155
• 111. Recovery Hitch ………………………………………………………………………….155
• 112. Transporting the Machine ………………………………………………………………..156
• 113. Lifting a Machine ……………………………………………………………………………157
• 114. Storage of the Machine …………………………………………………………………..158
• 115. Introduction ……………………………………………………………………………….158
• 116. Storage Area …………………………………………………………………………….158
• 117. Prepare the Machine for Storage …………………………………………………158
• 118. Put the Machine into Storage ………………………………………………………158
• 119. During Storage ………………………………………………………………………….158
• 120. Take the Machine Out of Storage …………………………………………………159
• 121. Routine Maintenance
• 122. Service Requirements …………………………………………………………………….161
• 123. Introduction ……………………………………………………………………………….161
• 124. Owner-Operator Support …………………………………………………………….161
• 125. Service-Maintenance Agreements ……………………………………………….161
• 126. Initial Service and Inspection (100 Hours) ……………………………………..161
• 127. Obtaining Replacement Parts ………………………………………………………162
• 128. Health and Safety …………………………………………………………………………..163
• 129. Lubricants …………………………………………………………………………………163
• 130. Battery ……………………………………………………………………………………..165
• 131. Service Schedules ………………………………………………………………………….167
• 132. Introduction ……………………………………………………………………………….167
• 133. How to Use the Service Schedules ………………………………………………167
• 134. Calendar Equivalents …………………………………………………………………167
• 135. Pre-start Cold Checks, Service Points and Fluid Levels ………………….168
• 136. Functional Test and Final Inspection …………………………………………….171
• 137. Fluids, Lubricants and Capacities ……………………………………………………..173
• 138. Coolant Mixtures ……………………………………………………………………….175
• 139. Fuels ………………………………………………………………………………………..176
• 140. Prepare the Machine for Maintenance ………………………………………………179
• 141. Introduction ……………………………………………………………………………….179
• 142. How to Make the Machine Safe (Boom Lowered) …………………………..180
• 143. How to Make the Machine Safe (Boom Lifted) ………………………………181
• 144. Cleaning the Machine ……………………………………………………………………..184
• 145. Introduction ……………………………………………………………………………….184
• 146. Preparing the Machine for Cleaning ……………………………………………..184
• 147. Cleaning the Machine …………………………………………………………………185
• 148. Fan Reverse (if fitted) …………………………………………………………………187
• 149. Checking for Damage ……………………………………………………………………..188
• 150. Check the Machine Body and Structure ………………………………………..188
• 151. Check the Tyres ………………………………………………………………………..188
• 152. Check the Seat and Seat Belt ……………………………………………………..188
• 153. Check the Hydraulic Hoses and Fittings ……………………………………….188
• 154. Checking the ROPS-FOPS Structure ……………………………………………189
• 155. Greasing ……………………………………………………………………………………….190
• 156. Introduction ……………………………………………………………………………….190
• 157. Preparing the Machine for Greasing …………………………………………….190
• 158. Every 50 Hours ………………………………………………………………………….191
• 159. Every 500 Hours ………………………………………………………………………..197
• 160. Every 1000 Hours ………………………………………………………………………198
• 161. Access Panels ……………………………………………………………………………….199
• 162. Battery Cover ……………………………………………………………………………199
• 163. Engine Cover …………………………………………………………………………….200
• 164. Rear Cover (if fitted) …………………………………………………………………..201
• 165. Undershield ………………………………………………………………………………202
• 166. Heater and Air Conditioning …………………………………………………………….203
• 167. Changing the Air Intake Filter ………………………………………………………203
• 168. Boom ……………………………………………………………………………………………204
• 169. Re-phasing of 3-Stage Booms …………………………………………………….204
• 170. Brakes ………………………………………………………………………………………….205
• 171. Park Brake ………………………………………………………………………………..205
• 172. Foot Brake ………………………………………………………………………………..207
• 173. Electrical System ……………………………………………………………………………208
• 174. Battery ……………………………………………………………………………………..208
• 175. Jump Starting the Engine ……………………………………………………………210
• 176. Fuses ………………………………………………………………………………………. 211
• 177. Link Box Fuses ………………………………………………………………………….219
• 178. Relays ……………………………………………………………………………………..220
• 179. Engine ………………………………………………………………………………………….229
• 180. Oil and Filter ……………………………………………………………………………..229
• 181. Cooling System …………………………………………………………………………231
• 182. Crankcase Ventilation (if fitted) …………………………………………………….233
• 183. Front End Accessory Drive Belt …………………………………………………..234
• 184. Air Filter ……………………………………………………………………………………236
• 185. Fuel System …………………………………………………………………………………..238
• 186. Introduction ……………………………………………………………………………….238
• 187. Water Separator and Engine Fuel Filter ………………………………………..238
• 188. Bleeding the System ………………………………………………………………….244
• 189. Hydraulic System ……………………………………………………………………………246
• 190. Introduction ……………………………………………………………………………….246
• 191. Releasing the Hydraulic Pressure ………………………………………………..247
• 192. Oil and FIlters ……………………………………………………………………………248
• 193. Hose Burst Protection Valves ………………………………………………………253
• 194. Transmission …………………………………………………………………………………256
• 195. Gearbox ……………………………………………………………………………………256
• 196. Front and Rear Axle …………………………………………………………………..259
• 197. Tyres and Wheels …………………………………………………………………………..262
• 198. Tyre Inflation ……………………………………………………………………………..262
• 199. Checking the Wheel Nut Torques …………………………………………………263
• 200. Wheel Nut Torque Indicators (if fitted) …………………………………………..263
• 201. Wheel Alignment ……………………………………………………………………………264
• 202. Introduction ……………………………………………………………………………….264
• 203. Manual Steer Mode Selector ……………………………………………………….264
• 204. Electronic Steer Mode Selector ……………………………………………………265
• 205. Wear Pads …………………………………………………………………………………….266
• 206. Boom Wear Pad Clearance …………………………………………………………266
• 207. Windscreen Washer ……………………………………………………………………….268
• 208. Checking the Level …………………………………………………………………….268
• 209. Fire Extinguisher (if fitted) ………………………………………………………………..269
• 210. Checking the Fire Extinguisher ……………………………………………………269
• 211. Optional Attachments
• 212. Introduction ……………………………………………………………………………………271
• 213. Attachments for your Machine ………………………………………………………….272
• 214. Connecting-Disconnecting Hydraulic Hoses ……………………………………….273
• 215. Introduction ……………………………………………………………………………….273
• 216. Connecting the Hydraulic Hoses ………………………………………………….273
• 217. Disconnecting the Hydraulic Hoses ………………………………………………274
• 218. Quick Release Couplings ……………………………………………………………275
• 219. Q-Fit Attachments …………………………………………………………………………..277
• 220. Mechanical Pin Locking Option ……………………………………………………277
• 221. Hydraulic Pin Locking Option ………………………………………………………279
• 222. Sideshift Carriage …………………………………………………………………………..281
• 223. Operation ………………………………………………………………………………….281
• 224. Installing the Sideshift Carriage ……………………………………………………282
• 225. Removing the Sideshift Carriage ………………………………………………….283
• 226. Maintenance ……………………………………………………………………………..284
• 227. Extension Jibs, Hooks and Suspended Loads ……………………………………285
• 228. Work Platforms ………………………………………………………………………………286
• 229. Attachments with Hydraulic Clamping of Loads ………………………………….287
• 230. Specifications
• 231. Static Dimensions …………………………………………………………………………..289
• 232. 531-70, 541-70 ………………………………………………………………………….289
• 233. 533-105 ……………………………………………………………………………………290
• 234. 535-95 ……………………………………………………………………………………..292
• 235. 536-60 ……………………………………………………………………………………..294
• 236. 536-70 ……………………………………………………………………………………..297
• 237. 535-125 HiViz, 535-140 HiViz ……………………………………………………..298
• 238. 540-170 ……………………………………………………………………………………300
• 239. Performance Dimensions ………………………………………………………………..302
• 240. Lift Performance ………………………………………………………………………..302
• 241. Maximum Wading Depth …………………………………………………………….303
• 242. Wind Loads ………………………………………………………………………………303
• 243. Axle Weight Distribution ………………………………………………………………….304
• 244. Machines Without Stabilisers ………………………………………………………304
• 245. Machines With Stabilisers …………………………………………………………..305
• 246. Noise Data …………………………………………………………………………………….306
• 247. Vibration Data ………………………………………………………………………………..307
• 248. Introduction ……………………………………………………………………………….307
• 249. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………308
• 250. 535-125 HiViz, 535-140 HiViz ……………………………………………………..309
• 251. 540-170 ……………………………………………………………………………………310
• 252. Tyre Sizes and Pressures ……………………………………………………………….. 311
• 253. Introduction ………………………………………………………………………………. 311
• 254. Specifications …………………………………………………………………………… 311
• 255. Trailer Towing ………………………………………………………………………………..312
• 256. Towing Limitations ……………………………………………………………………..312
• 257. Load Charts …………………………………………………………………………………..313
• 258. Introduction ……………………………………………………………………………….313
• 259. Warranty Information
• 260. Machine Service Record Sheet ………………………………………………………..315