JCB Side Engine (SA, SB, SC Engine) Loadalls Operator Manual 9811-0400

Description

• Model List:
  • Side Engine (SA, SB, SC Engine) Loadalls

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Loadall ……………………………………………………………………………3
• 16. Component Locations ……………………………………………………………………3
• 17. Safety Check List ……………………………………………………………………………….5
• 18. Safety – Yours and Others ………………………………………………………………5
• 19. General Safety ……………………………………………………………………………..5
• 20. Operating Safety …………………………………………………………………………..7
• 21. Maintenance Safety …………………………………………………………………….. 11
• 22. Safety Decals ………………………………………………………………………………….16
• 23. Introduction …………………………………………………………………………………16
• 24. Safety Decal Recognition ……………………………………………………………..17
• 25. Identifying Your Machine …………………………………………………………………..20
• 26. Machine Identification Plate ………………………………………………………….20
• 27. Component Identification Plates …………………………………………………….23
• 28. Machine Security ……………………………………………………………………………..26
• 29. Introduction …………………………………………………………………………………26
• 30. JCB Plantguard …………………………………………………………………………..26
• 31. Construction Equipment Security And Registration Scheme (CESAR) .26
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..27
• 34. Before Entering the Cab ……………………………………………………………………28
• 35. Entering and Leaving the Cab ……………………………………………………………29
• 36. Doors and Windows …………………………………………………………………………30
• 37. Opening and Closing the Doors …………………………………………………….30
• 38. Opening and Closing the Upper Door Section …………………………………30
• 39. Opening and Closing the Rear Window ………………………………………….31
• 40. Emergency Exit …………………………………………………………………………..31
• 41. Seat Controls …………………………………………………………………………………..33
• 42. Introduction …………………………………………………………………………………33
• 43. Seat Options ……………………………………………………………………………….33
• 44. Suspension Seat (Type 1) …………………………………………………………….34
• 45. Suspension Seat (Type 2) …………………………………………………………….35
• 46. Suspension Seat (Type 3) …………………………………………………………….36
• 47. Seat Belt …………………………………………………………………………………………37
• 48. Inertia Reel Seat Belt …………………………………………………………………..37
• 49. Static Seat Belt ……………………………………………………………………………38
• 50. Cab Layout ……………………………………………………………………………………..39
• 51. Component Key …………………………………………………………………………..41
• 52. Drive Controls, Switches and Instruments ……………………………………………42
• 53. Drive Controls ……………………………………………………………………………..42
• 54. Switches …………………………………………………………………………………….49
• 55. Instruments …………………………………………………………………………………55
• 56. Instrument Panel (up to July 2007) ………………………………………………..56
• 57. Instrument Panel (from July 2007) …………………………………………………57
• 58. Torque Lock (6-Speed Transmission) ……………………………………………..63
• 59. Air Conditioning and Heater Controls ……………………………………………..64
• 60. Operating Levers ……………………………………………………………………………..65
• 61. Introduction …………………………………………………………………………………65
• 62. Boom and Carriage Controls …………………………………………………………66
• 63. Auxiliary Controls ………………………………………………………………………..76
• 64. Chassis Levelling (Sway) Option ……………………………………………………83
• 65. Stabiliser Control Option ……………………………………………………………….84
• 66. Safety Equipment …………………………………………………………………………….86
• 67. Control Lever Locks …………………………………………………………………….86
• 68. Load Charts ………………………………………………………………………………..89
• 69. Boom Indicators ………………………………………………………………………….91
• 70. Load Moment Indicator (LMI) ………………………………………………………..92
• 71. LC1 and LC4 Load Control Systems ………………………………………………96
• 72. LC2 and LC3 Load Control System ………………………………………………104
• 73. Inclinometer ………………………………………………………………………………109
• 74. Beacon ……………………………………………………………………………………. 110
• 75. Before Starting the Engine ………………………………………………………………. 111
• 76. Starting the Engine ………………………………………………………………………… 113
• 77. Preparing the Machine for Travel …………………………………………………….. 115
• 78. Preparing for Road Travel ………………………………………………………….. 115
• 79. Preparing for Site Travel …………………………………………………………….. 117
• 80. Testing the Park Brake …………………………………………………………………… 119
• 81. Getting the Machine Moving …………………………………………………………….120
• 82. Operating Practices ……………………………………………………………………120
• 83. Operating Procedure ………………………………………………………………….121
• 84. Stopping and Parking the Machine ……………………………………………………122
• 85. Working with the Machine ……………………………………………………………….124
• 86. Introduction ……………………………………………………………………………….124
• 87. Safety Practices ………………………………………………………………………..124
• 88. Risk Assessment ……………………………………………………………………….125
• 89. Lifting and Loading Operations ……………………………………………………126
• 90. Safety Warnings ………………………………………………………………………..127
• 91. Fork Ratings ……………………………………………………………………………..129
• 92. Handling Palleted Loads …………………………………………………………….130
• 93. Uneven Loads …………………………………………………………………………..131
• 94. Handling Bales ………………………………………………………………………….132
• 95. Working with a Shovel ………………………………………………………………..133
• 96. Use of Machines on Gradients or Slopes ………………………………………134
• 97. Operating in Low and High Temperatures ………………………………………….137
• 98. Low Temperatures ……………………………………………………………………..137
• 99. High Temperatures …………………………………………………………………….137
• 100. Mechanical Tow Hitch Option …………………………………………………………..138
• 101. Hydraulic Tow Hitch Option ……………………………………………………………..141
• 102. Re-phasing the Steer System …………………………………………………………..143
• 103. 4 Wheel Steer Machines Only ……………………………………………………..143
• 104. Moving a Disabled Machine …………………………………………………………….144
• 105. Recovery Hitch ………………………………………………………………………….144
• 106. Transporting the Machine ………………………………………………………………..145
• 107. Lifting a Machine ……………………………………………………………………………147
• 108. Storage …………………………………………………………………………………………148
• 109. Storing the Machine ……………………………………………………………………148
• 110. Routine Maintenance
• 111. Service Requirements …………………………………………………………………….149
• 112. Introduction ……………………………………………………………………………….149
• 113. Owner-Operator Support …………………………………………………………….149
• 114. Service-Maintenance Agreements ……………………………………………….149
• 115. Initial Service and Inspection (100 Hours) ……………………………………..149
• 116. Lifting Regulations – Inspections and Tests ……………………………………150
• 117. Obtaining Replacement Parts ………………………………………………………150
• 118. Health and Safety …………………………………………………………………………..151
• 119. Lubricants …………………………………………………………………………………151
• 120. Battery ……………………………………………………………………………………..153
• 121. First Aid – Electrolyte ………………………………………………………………….153
• 122. Service Schedules ………………………………………………………………………….155
• 123. Introduction ……………………………………………………………………………….155
• 124. How to Use the Service Schedules ………………………………………………155
• 125. Pre-start Cold Checks, Service Points and Fluid Levels ………………….156
• 126. Functional Test and Final Inspection …………………………………………….160
• 127. Fluids, Lubricants and Capacities ……………………………………………………..162
• 128. Coolant Mixtures ……………………………………………………………………….164
• 129. Cleaning the Machine ……………………………………………………………………..165
• 130. Introduction ……………………………………………………………………………….165
• 131. Preparing the Machine for Cleaning ……………………………………………..165
• 132. Cleaning the Machine …………………………………………………………………166
• 133. Checking for Damage ……………………………………………………………………..169
• 134. Seat Belt ……………………………………………………………………………………….170
• 135. Checking the Seat Belt Condition and Security ………………………………170
• 136. ROPS-FOPS (and OECD) Structure …………………………………………………171
• 137. Checking the ROPS-FOPS (and OECD) Structure …………………………171
• 138. Boom Safety Strut ………………………………………………………………………….172
• 139. Installing …………………………………………………………………………………..173
• 140. Removing …………………………………………………………………………………173
• 141. Greasing ……………………………………………………………………………………….174
• 142. Every 50 Hours ………………………………………………………………………….175
• 143. Every 500 Hours ………………………………………………………………………..180
• 144. Every 1000 Hours ………………………………………………………………………181
• 145. Access Panels ……………………………………………………………………………….182
• 146. Battery Cover ……………………………………………………………………………182
• 147. Engine Cover …………………………………………………………………………….183
• 148. Undershield ………………………………………………………………………………183
• 149. Heater and Air Conditioning …………………………………………………………….184
• 150. Changing the Air Intake Filter ………………………………………………………184
• 151. Brakes ………………………………………………………………………………………….185
• 152. Park Brake Adjustment ……………………………………………………………….185
• 153. Checking the Foot Brake Fluid Level ……………………………………………186
• 154. Electrical System ……………………………………………………………………………187
• 155. Battery ……………………………………………………………………………………..187
• 156. Jump Starting the Engine ……………………………………………………………189
• 157. Fuses ……………………………………………………………………………………….190
• 158. Link Box Fuses ………………………………………………………………………….199
• 159. Relays ……………………………………………………………………………………..200
• 160. Engine Air Filter ……………………………………………………………………………..209
• 161. Cleaning the Air Filter Dust Valve …………………………………………………209
• 162. Changing the Elements ………………………………………………………………209
• 163. Engine …………………………………………………………………………………………. 211
• 164. Checking the Oil Level ………………………………………………………………. 211
• 165. Changing the Oil and Filter …………………………………………………………. 211
• 166. Checking the Coolant Level ………………………………………………………..214
• 167. Changing the Coolant …………………………………………………………………215
• 168. Front End Accessory Drive Belt …………………………………………………..216
• 169. Fuel System …………………………………………………………………………………..218
• 170. Types of Fuel …………………………………………………………………………….218
• 171. Filling the Tank ………………………………………………………………………….219
• 172. Draining the Water Seperator and Engine Fuel Filter ………………………220
• 173. Changing the Water Seperator Filter …………………………………………….220
• 174. Changing the Engine Fuel Filter Element ………………………………………221
• 175. Bleeding the System ………………………………………………………………….222
• 176. Transmission …………………………………………………………………………………223
• 177. Checking the Transmission Oil Level ……………………………………………223
• 178. Changing the Transmission Oil and Filter ……………………………………..224
• 179. Hydraulic System ……………………………………………………………………………226
• 180. Checking the Hydraulic Fluid Level ………………………………………………226
• 181. Changing the Filter Element ………………………………………………………..228
• 182. Changing the Pilot Filter Element …………………………………………………230
• 183. Checking the Hose Burst Protection Valves …………………………………..232
• 184. Tyres and Wheels …………………………………………………………………………..234
• 185. Tyre Inflation ……………………………………………………………………………..234
• 186. Checking the Wheel Nut Torques …………………………………………………234
• 187. Wheel Nut Torque Indicators (if fitted) …………………………………………..235
• 188. Axles …………………………………………………………………………………………….236
• 189. Front and Rear Axle …………………………………………………………………..236
• 190. Wear Pads …………………………………………………………………………………….239
• 191. Boom Wear Pad Clearance …………………………………………………………239
• 192. Windscreen Washer ……………………………………………………………………….241
• 193. Checking the Level …………………………………………………………………….241
• 194. Optional Attachments
• 195. Introduction ……………………………………………………………………………………243
• 196. Attachments for your Machine ………………………………………………………….244
• 197. Quick Release Couplings ………………………………………………………………..245
• 198. Connecting and Disconnecting …………………………………………………….245
• 199. Venting Hydraulic Pressure ……………………………………………………………..247
• 200. Q-Fit Attachments …………………………………………………………………………..248
• 201. Installing Attachments ………………………………………………………………..248
• 202. Removing Attachments ………………………………………………………………249
• 203. Hydraulic Pin Locking Option …………………………………………………………..251
• 204. Installing Attachments ………………………………………………………………..251
• 205. Removing Attachments ………………………………………………………………251
• 206. Extension Jib …………………………………………………………………………………253
• 207. Safety ………………………………………………………………………………………253
• 208. Installing-Removing ……………………………………………………………………253
• 209. Operation ………………………………………………………………………………….253
• 210. Maintenance ……………………………………………………………………………..254
• 211. Fork Mounted Hook ………………………………………………………………………..255
• 212. Safety ………………………………………………………………………………………255
• 213. Installing …………………………………………………………………………………..255
• 214. Removing …………………………………………………………………………………255
• 215. Operation ………………………………………………………………………………….256
• 216. Maintenance ……………………………………………………………………………..256
• 217. Sideshift Carriage …………………………………………………………………………..257
• 218. Operation ………………………………………………………………………………….257
• 219. Installing the Sideshift Carriage ……………………………………………………258
• 220. Removing the Sideshift Carriage ………………………………………………….259
• 221. Maintenance ……………………………………………………………………………..259
• 222. Roof Truss Jib ……………………………………………………………………………….260
• 223. Safety ………………………………………………………………………………………260
• 224. Installing-Removing ……………………………………………………………………260
• 225. Operation ………………………………………………………………………………….260
• 226. Extending the Jib ……………………………………………………………………….261
• 227. Changing the Jib Angle ………………………………………………………………262
• 228. Maintenance ……………………………………………………………………………..262
• 229. Work Platforms ………………………………………………………………………………263
• 230. Specifications
• 231. Static Dimensions …………………………………………………………………………..265
• 232. 531-70, 541-70 ………………………………………………………………………….265
• 233. 533-105 ……………………………………………………………………………………266
• 234. 535-95 ……………………………………………………………………………………..268
• 235. 536-60 ……………………………………………………………………………………..270
• 236. 536-70 ……………………………………………………………………………………..273
• 237. 535-125, 535-140 ………………………………………………………………………274
• 238. 540-140, 540-170 ………………………………………………………………………276
• 239. Performance Dimensions ………………………………………………………………..278
• 240. Lift Performance ………………………………………………………………………..278
• 241. Maximum Wading Depth …………………………………………………………….279
• 242. Axle Weight Distribution ………………………………………………………………….280
• 243. Machines Without Stabilisers ………………………………………………………280
• 244. Machines With Stabilisers …………………………………………………………..281
• 245. Noise Data …………………………………………………………………………………….282
• 246. Vibration Data ………………………………………………………………………………..283
• 247. Introduction ……………………………………………………………………………….283
• 248. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………284
• 249. 535-125, 535-140, 540-140 …………………………………………………………285
• 250. 540-170 ……………………………………………………………………………………286
• 251. Tyre Sizes and Pressures ………………………………………………………………..287
• 252. Introduction ……………………………………………………………………………….287
• 253. Specifications ……………………………………………………………………………287
• 254. Trailer Towing ………………………………………………………………………………..294
• 255. Towing Limitations ……………………………………………………………………..294
• 256. Load Charts …………………………………………………………………………………..295
• 257. Introduction ……………………………………………………………………………….295
• 258. Warranty Information
• 259. Machine Service Record Sheet ………………………………………………………..297
• 260. Registration Information ………………………………………………………………….299