JCB TM310 Operator Manual 9821-0650-3

Description

• Model List:
  • TM310

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Left Side, Right Side ………………………………………………………………………3
• 10. Cab-Canopy …………………………………………………………………………………3
• 11. Cross References ………………………………………………………………………….3
• 12. Machine Description …………………………………………………………………………..4
• 13. The JCB Wheeled Loader ………………………………………………………………4
• 14. Intended Use ………………………………………………………………………………..4
• 15. Component Location ……………………………………………………………………..4
• 16. Safety Check List ……………………………………………………………………………….5
• 17. Safety – Yours and Others ………………………………………………………………5
• 18. General Safety ……………………………………………………………………………..5
• 19. Operating Safety …………………………………………………………………………..7
• 20. Maintenance Safety ……………………………………………………………………..10
• 21. Safety Labels …………………………………………………………………………………..15
• 22. Introduction …………………………………………………………………………………15
• 23. Safety Label Identification …………………………………………………………….16
• 24. Part Numbers and Descriptions …………………………………………………….17
• 25. Identifying Your Machine …………………………………………………………………..19
• 26. Machine Identification Plate ………………………………………………………….19
• 27. Machine Security ……………………………………………………………………………..23
• 28. Introduction …………………………………………………………………………………23
• 29. JCB Plantguard …………………………………………………………………………..23
• 30. Construction Equipment Security And Registration Scheme (CESAR) .23
• 31. Operation
• 32. Introduction ……………………………………………………………………………………..25
• 33. Before Entering the Cab ……………………………………………………………………26
• 34. Entering and Leaving the Cab ……………………………………………………………27
• 35. Doors and Windows …………………………………………………………………………28
• 36. Opening and Closing the Doors …………………………………………………….28
• 37. Seat Controls …………………………………………………………………………………..29
• 38. Introduction …………………………………………………………………………………29
• 39. Air Suspension Seat …………………………………………………………………….29
• 40. Operators Seat – Standard Suspension …………………………………………..31
• 41. Console and Armrest Adjustment …………………………………………………..31
• 42. Seat Belt …………………………………………………………………………………………32
• 43. Inertia Reel Seat Belt …………………………………………………………………..32
• 44. Visibility Aids ……………………………………………………………………………………33
• 45. Mirrors ……………………………………………………………………………………….33
• 46. Cab Layout ……………………………………………………………………………………..36
• 47. Component Key …………………………………………………………………………..36
• 48. Drive Controls, Switches and Instruments ……………………………………………38
• 49. Drive Controls ……………………………………………………………………………..38
• 50. Switches …………………………………………………………………………………….45
• 51. Instrument Panel …………………………………………………………………………51
• 52. Air Conditioning and Heater Controls ……………………………………………..55
• 53. Operating Levers ……………………………………………………………………………..56
• 54. Introduction …………………………………………………………………………………56
• 55. Servo-Control Lever …………………………………………………………………….56
• 56. Auxiliary Controls ………………………………………………………………………..57
• 57. Safety Equipment …………………………………………………………………………….58
• 58. Load Charts ………………………………………………………………………………..58
• 59. Longitudinal Load Moment ……………………………………………………………60
• 60. Beacon ………………………………………………………………………………………71
• 61. Fire Extinguisher (if fitted) …………………………………………………………….72
• 62. Before Starting the Engine …………………………………………………………………73
• 63. Starting The Engine ………………………………………………………………………….75
• 64. Preparing the Machine for Travel ……………………………………………………….76
• 65. Introduction …………………………………………………………………………………76
• 66. Preparing for Road Travel …………………………………………………………….76
• 67. Preparing for Site Travel ……………………………………………………………….78
• 68. Repositioning the Forks ………………………………………………………………..78
• 69. Smooth Ride System ……………………………………………………………………79
• 70. Getting the Machine Moving ………………………………………………………………80
• 71. Operating Practices ……………………………………………………………………..80
• 72. Operating Procedure ……………………………………………………………………81
• 73. Stopping and Parking the Machine ……………………………………………………..82
• 74. Working with the Machine …………………………………………………………………83
• 75. Operating Practices and Site Safety ………………………………………………83
• 76. Clothing and Safety Equipment ……………………………………………………..83
• 77. Danger Zone ………………………………………………………………………………83
• 78. Log Moving-Handling ……………………………………………………………………83
• 79. Safety Practices ………………………………………………………………………….83
• 80. Working with a Boom …………………………………………………………………..85
• 81. Use of Machines on Gradients or Slopes ………………………………………..96
• 82. Operating Environment ……………………………………………………………………..98
• 83. Operating in Low Temperatures …………………………………………………….98
• 84. Operating in High Temperatures ……………………………………………………98
• 85. Operating in Dusty or Sandy Areas ………………………………………………..98
• 86. Operating in Coastal Regions ……………………………………………………….99
• 87. Operating on Wet or Soft Ground …………………………………………………..99
• 88. Cab Filters ………………………………………………………………………………….99
• 89. Tow Hitch Options …………………………………………………………………………..100
• 90. Introduction ……………………………………………………………………………….100
• 91. Mechanical Tow Hitch Option ………………………………………………………100
• 92. Hydraulic Tow Hitch Option …………………………………………………………101
• 93. Refuelling the Machine ……………………………………………………………………103
• 94. Low Fuel Levels ………………………………………………………………………..103
• 95. Filling the Tank ………………………………………………………………………….103
• 96. Moving A Disabled Machine …………………………………………………………….104
• 97. Introduction ……………………………………………………………………………….104
• 98. Preparation For Towing ………………………………………………………………104
• 99. Transporting The Machine ……………………………………………………………….106
• 100. Articulation Locks ………………………………………………………………………107
• 101. Lifting a Machine ……………………………………………………………………………109
• 102. Storage of the Machine ………………………………………………………………….. 110
• 103. Introduction ………………………………………………………………………………. 110
• 104. Storage Area ……………………………………………………………………………. 110
• 105. Prepare the Machine for Storage ………………………………………………… 110
• 106. Put the Machine into Storage ……………………………………………………… 110
• 107. During Storage …………………………………………………………………………. 110
• 108. Take the Machine Out of Storage ………………………………………………… 111
• 109. Routine Maintenance
• 110. Service Requirements ……………………………………………………………………. 113
• 111. Introduction ………………………………………………………………………………. 113
• 112. Owner-Operator Support ……………………………………………………………. 113
• 113. Service-Maintenance Agreements ………………………………………………. 113
• 114. Initial Service and Inspection ………………………………………………………. 113
• 115. Fit for Purpose Tests for Lifting Equipment ……………………………………. 114
• 116. Obtaining Replacement Parts ……………………………………………………… 114
• 117. Health and Safety ………………………………………………………………………….. 115
• 118. Lubricants ………………………………………………………………………………… 115
• 119. Battery …………………………………………………………………………………….. 117
• 120. Service Schedules …………………………………………………………………………. 119
• 121. Introduction ………………………………………………………………………………. 119
• 122. How to Use the Service Schedules ……………………………………………… 119
• 123. Calendar Equivalents ………………………………………………………………… 119
• 124. Pre-start Cold Checks, Service Points and Fluid Levels ………………….120
• 125. Functional Test and Final Inspection …………………………………………….124
• 126. Fluids, Lubricants and Capacities ……………………………………………………..126
• 127. Specifications ……………………………………………………………………………126
• 128. Fuels ………………………………………………………………………………………..127
• 129. Coolant Mixtures ……………………………………………………………………….129
• 130. Tools …………………………………………………………………………………………….130
• 131. Tool Locations …………………………………………………………………………..130
• 132. Carrying Tools onto the Machine ………………………………………………….130
• 133. Prepare the Machine for Maintenance ………………………………………………131
• 134. Introduction ……………………………………………………………………………….131
• 135. How to Make the Machine Safe (Boom Lowered) …………………………..132
• 136. How to Make the Machine Safe (Boom Lifted) ……………………………….132
• 137. Cleaning the Machine ……………………………………………………………………..133
• 138. Introduction ……………………………………………………………………………….133
• 139. Preparing the Machine for Cleaning ……………………………………………..133
• 140. Checking for Damage ……………………………………………………………………..134
• 141. Check the Machine Body and Structure ………………………………………..134
• 142. Check the Seat and Seat Belt ……………………………………………………..134
• 143. Check the Hydraulic Hoses and Fittings ……………………………………….134
• 144. Check the Electrical Circuits ………………………………………………………..134
• 145. Check the Tyres ………………………………………………………………………..135
• 146. Checking the ROPS-FOPS Structure ……………………………………………135
• 147. Greasing ……………………………………………………………………………………….136
• 148. Introduction ……………………………………………………………………………….136
• 149. Preparing the Machine for Greasing …………………………………………….136
• 150. Boom Pivot Pins ………………………………………………………………………..137
• 151. Centre Pivot and Steering Ram ……………………………………………………138
• 152. Inner and Outer Booms ………………………………………………………………138
• 153. Driveshaft Joints ………………………………………………………………………..139
• 154. Access Panels ……………………………………………………………………………….140
• 155. Engine Cover …………………………………………………………………………….140
• 156. Heating and Air Conditioning ……………………………………………………………141
• 157. Cleaning the Cab Heater Filter …………………………………………………….141
• 158. Brakes ………………………………………………………………………………………….142
• 159. Park Brake ………………………………………………………………………………..142
• 160. Electrical System ……………………………………………………………………………144
• 161. Battery ……………………………………………………………………………………..144
• 162. Jump Starting the Engine ……………………………………………………………146
• 163. Fuses and Relays ………………………………………………………………………147
• 164. Engine ………………………………………………………………………………………….150
• 165. Oil and Filter ……………………………………………………………………………..150
• 166. Cooling System …………………………………………………………………………153
• 167. Front End Accessory Drive Belt …………………………………………………..155
• 168. Engine Crankcase Ventilation (if fitted) …………………………………………157
• 169. Engine Air Filter …………………………………………………………………………158
• 170. Fuel System …………………………………………………………………………………..159
• 171. Introduction ……………………………………………………………………………….159
• 172. Water Separator and Engine Fuel Filter ………………………………………..160
• 173. Hydraulic System ……………………………………………………………………………165
• 174. Introduction ……………………………………………………………………………….165
• 175. Release the Hydraulic Pressure …………………………………………………..165
• 176. Checking the Fluid Level …………………………………………………………….166
• 177. Changing the Filter Element ………………………………………………………..167
• 178. Transmission …………………………………………………………………………………168
• 179. Checking the Transmission Oil Level ……………………………………………168
• 180. Changing the Transmission Oil and Filter ……………………………………..169
• 181. Transfer Gearbox ………………………………………………………………………170
• 182. Axles ………………………………………………………………………………………..171
• 183. Tyres and Wheels …………………………………………………………………………..173
• 184. Tyre Inflation ……………………………………………………………………………..173
• 185. Windscreen Washer ……………………………………………………………………….175
• 186. Fire Extinguisher (if fitted) ………………………………………………………………..176
• 187. Checking the Fire Extinguisher ……………………………………………………176
• 188. Optional Attachments
• 189. Introduction ……………………………………………………………………………………177
• 190. Attachments For Your Machine ………………………………………………………..178
• 191. Connecting-Disconnecting Hydraulic Hoses ……………………………………….179
• 192. Introduction ……………………………………………………………………………….179
• 193. Connecting the Hydraulic Hoses ………………………………………………….179
• 194. Disconnecting the Hydraulic Hoses ………………………………………………180
• 195. Quick Release Couplings ……………………………………………………………181
• 196. Quickhitch Control ………………………………………………………………………….183
• 197. Introduction ……………………………………………………………………………….183
• 198. Engage the Attachments (Q-Fit Carriage) ……………………………………..184
• 199. Disengage the Attachments (Q-Fit Carriage) …………………………………185
• 200. Engage the Attachments (Pin and Cone Carriage) …………………………186
• 201. Disengage the Attachments (Pin and Cone Carriage) …………………….187
• 202. Work Platforms ………………………………………………………………………………188
• 203. Specifications
• 204. Lift Performance …………………………………………………………………………….189
• 205. Static Dimensions …………………………………………………………………………..193
• 206. Trailer Towing ………………………………………………………………………………..195
• 207. Towing Limitations ……………………………………………………………………..195
• 208. Wheels and Tyres …………………………………………………………………………..196
• 209. Tyre Sizes and Pressures …………………………………………………………..196
• 210. Tyre Pressures ………………………………………………………………………….197
• 211. Travel Speed …………………………………………………………………………….197
• 212. Noise Data …………………………………………………………………………………….198
• 213. Introduction ……………………………………………………………………………….198
• 214. Machine ……………………………………………………………………………………198
• 215. Vibration Data ………………………………………………………………………………..199
• 216. Introduction ……………………………………………………………………………….199
• 217. Whole-Body Vibration Data …………………………………………………………200
• 218. Warranty Information
• 219. Machine Service Record Sheet ………………………………………………………..201
• 220. Registration Information ………………………………………………………………….203
• 221. European Community Standards
• 222. EC Declaration of Conformity …………………………………………………………..205
• 223. Introduction ……………………………………………………………………………….205
• 224. Explanation of the EC Declaration of Conformity ……………………………207