JCB Vibromax VM Range – Tier II Operator Manual 9811-9700

Description

• Model List:
  • Vibromax VM Range – Tier II

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Product Compliance ………………………………………………………………………3
• 8. Machine Model and Serial Number ………………………………………………….3
• 9. Using this Manual ………………………………………………………………………….3
• 10. Cab-Canopy …………………………………………………………………………………4
• 11. Left Side, Right Side ………………………………………………………………………4
• 12. Cross References ………………………………………………………………………….4
• 13. Machine Description …………………………………………………………………………..5
• 14. The JCB Vibromax Vibratory Single Drum Roller ……………………………….5
• 15. Intended Use ………………………………………………………………………………..5
• 16. Component Locations ……………………………………………………………………6
• 17. Safety Check List ……………………………………………………………………………….8
• 18. Safety – Yours and Others ………………………………………………………………8
• 19. General Safety ……………………………………………………………………………..8
• 20. Operating Safety …………………………………………………………………………10
• 21. Maintenance Safety ……………………………………………………………………..13
• 22. Safety Labels …………………………………………………………………………………..18
• 23. Introduction …………………………………………………………………………………18
• 24. Safety Label Identification …………………………………………………………….19
• 25. Identifying Your Machine …………………………………………………………………..22
• 26. Machine Identification Plate ………………………………………………………….22
• 27. Component Identification Plates …………………………………………………….23
• 28. Machine Security ……………………………………………………………………………..24
• 29. Construction Equipment Security And Registration Scheme (CESAR) .24
• 30. Operation
• 31. Introduction ……………………………………………………………………………………..25
• 32. Before Entering the Cab ……………………………………………………………………26
• 33. Entering and Leaving the Cab ……………………………………………………………27
• 34. Emergency Exit …………………………………………………………………………..28
• 35. Doors and Windows …………………………………………………………………………29
• 36. Opening and Closing the Doors …………………………………………………….29
• 37. Opening and Closing the Upper Door Section …………………………………30
• 38. Seat Controls …………………………………………………………………………………..31
• 39. Introduction …………………………………………………………………………………31
• 40. Seat …………………………………………………………………………………………..31
• 41. Seat Belt …………………………………………………………………………………………32
• 42. Inertia Reel Seat Belt …………………………………………………………………..32
• 43. Static Seat Belt ……………………………………………………………………………33
• 44. Visibility Aids ……………………………………………………………………………………34
• 45. Mirrors ……………………………………………………………………………………….34
• 46. Cab Layout ……………………………………………………………………………………..37
• 47. Component Key …………………………………………………………………………..38
• 48. Drive Controls, Switches and Instruments ……………………………………………39
• 49. Drive Controls ……………………………………………………………………………..39
• 50. Switches …………………………………………………………………………………….42
• 51. Instrument Panel …………………………………………………………………………46
• 52. Air Conditioning and Heater Controls ……………………………………………..50
• 53. Before Starting the Engine …………………………………………………………………51
• 54. Starting the Engine …………………………………………………………………………..52
• 55. Getting the Machine Moving ………………………………………………………………53
• 56. Operating Procedure ……………………………………………………………………53
• 57. Stopping and Parking the Machine ……………………………………………………..54
• 58. Emergency Stopping of the Engine ………………………………………………..55
• 59. Working with the Machine …………………………………………………………………56
• 60. Operating Practices and Site Safety ………………………………………………56
• 61. Safety Practices ………………………………………………………………………….56
• 62. Danger Zone ………………………………………………………………………………57
• 63. Use of Machines on Gradients or Slopes ………………………………………..57
• 64. Operation Without Vibration ………………………………………………………….58
• 65. Operation With Vibration ………………………………………………………………59
• 66. Pad Foot Shells (if fitted) ………………………………………………………………60
• 67. Levelling Equipment (if fitted) ………………………………………………………..61
• 68. Operating Environment ……………………………………………………………………..62
• 69. Operating in Low Temperatures …………………………………………………….62
• 70. Operating in High Temperatures ……………………………………………………62
• 71. Operating in Dusty or Sandy Areas ………………………………………………..62
• 72. Operating in Coastal Regions ……………………………………………………….62
• 73. Operating on Wet or Soft Ground …………………………………………………..62
• 74. Cab Filters ………………………………………………………………………………….63
• 75. Moving a Disabled Machine ………………………………………………………………64
• 76. Retrieval …………………………………………………………………………………….64
• 77. Transporting the Machine ………………………………………………………………….67
• 78. Articulation Lock ………………………………………………………………………….69
• 79. Lifting the Machine …………………………………………………………………………..70
• 80. Storage of the Machine …………………………………………………………………….71
• 81. Introduction …………………………………………………………………………………71
• 82. Storage Area ………………………………………………………………………………71
• 83. Prepare the Machine for Storage …………………………………………………..71
• 84. Put the Machine into Storage ………………………………………………………..71
• 85. During Storage ……………………………………………………………………………71
• 86. Take the Machine Out of Storage …………………………………………………..72
• 87. Routine Maintenance
• 88. Service Requirements ………………………………………………………………………73
• 89. Introduction …………………………………………………………………………………73
• 90. Owner-Operator Support ………………………………………………………………73
• 91. Service-Maintenance Agreements …………………………………………………73
• 92. Initial Service and Inspection (250 Hours) ……………………………………….74
• 93. Obtaining Replacement Parts ………………………………………………………..74
• 94. Health and Safety …………………………………………………………………………….75
• 95. Lubricants …………………………………………………………………………………..75
• 96. Battery ……………………………………………………………………………………….77
• 97. Service Schedules ……………………………………………………………………………79
• 98. Introduction …………………………………………………………………………………79
• 99. Calander Equivelents …………………………………………………………………..79
• 100. How to Use the Service Schedules ………………………………………………..79
• 101. Pre-start Cold Checks, Service Points and Fluid Levels ……………………80
• 102. Functional Test and Final Inspection ………………………………………………86
• 103. Fluids, Lubricants and Capacities ……………………………………………………….88
• 104. Coolant Mixtures …………………………………………………………………………91
• 105. Fuel …………………………………………………………………………………………..92
• 106. Tools ………………………………………………………………………………………………94
• 107. Toolbox (if fitted) ………………………………………………………………………….94
• 108. Carrying Tools onto the Machine ……………………………………………………94
• 109. Prepare the Machine for Maintenance ………………………………………………..95
• 110. Introduction …………………………………………………………………………………95
• 111. Make the Machine Safe ………………………………………………………………..95
• 112. Cleaning the Machine ……………………………………………………………………….96
• 113. Introduction …………………………………………………………………………………96
• 114. Prepare the Machine ……………………………………………………………………97
• 115. Cleaning the Machine …………………………………………………………………..97
• 116. Check the Machine for Damage …………………………………………………………99
• 117. Check the Machine Body and Structure ………………………………………….99
• 118. Check the Tyres ………………………………………………………………………….99
• 119. Check the Hydraulic Hoses and Fittings …………………………………………99
• 120. Check the Seat and Seat Belt ……………………………………………………….99
• 121. Check the Drums ……………………………………………………………………….100
• 122. Check the Coolant System ………………………………………………………….100
• 123. Checking the ROPS Structure ……………………………………………………..100
• 124. Access Panels ……………………………………………………………………………….102
• 125. Battery Access Panel …………………………………………………………………102
• 126. Engine Cover …………………………………………………………………………….102
• 127. Brakes ………………………………………………………………………………………….104
• 128. Testing the Park Brake ……………………………………………………………….104
• 129. Electrical System ……………………………………………………………………………105
• 130. Battery ……………………………………………………………………………………..105
• 131. Jump Starting the Engine ……………………………………………………………106
• 132. Fuses ……………………………………………………………………………………….107
• 133. Relays …………………………………………………………………………………….. 111
• 134. Engine …………………………………………………………………………………………. 112
• 135. Oil and Filter …………………………………………………………………………….. 112
• 136. Coolant ……………………………………………………………………………………. 117
• 137. Drive Belt ………………………………………………………………………………….121
• 138. Front End Accessory Drive (FEAD) Belt – VM75-VM115-VM132-VM146 …
• 139. 123
• 140. Engine Air Filter …………………………………………………………………………125
• 141. Fuel System …………………………………………………………………………………..126
• 142. Introduction ……………………………………………………………………………….126
• 143. Low Fuel Levels ………………………………………………………………………..127
• 144. Filling the Tank ………………………………………………………………………….128
• 145. Draining the Fuel Tank ……………………………………………………………….128
• 146. Changing the Water Separator Filter …………………………………………….129
• 147. Changing the Engine Fuel Filter Element ………………………………………130
• 148. Bleeding the System ………………………………………………………………….133
• 149. Hydraulic System ……………………………………………………………………………135
• 150. Introduction ……………………………………………………………………………….135
• 151. Releasing the Hydraulic Pressure ………………………………………………..135
• 152. Oil and Filter ……………………………………………………………………………..136
• 153. Hydraulic Test Station …………………………………………………………………140
• 154. Transmission …………………………………………………………………………………141
• 155. Rear Axle ………………………………………………………………………………….141
• 156. Tyres and Wheels …………………………………………………………………………..144
• 157. Tyre Inflation ……………………………………………………………………………..144
• 158. Checking the Wheel Nut Torques …………………………………………………145
• 159. Drum …………………………………………………………………………………………….146
• 160. Smooth Drum Scraper ………………………………………………………………..146
• 161. Pad Foot Scraper ………………………………………………………………………146
• 162. Rubber Buffers ………………………………………………………………………….147
• 163. Drum Drive Gearbox ………………………………………………………………….147
• 164. Vibration System ……………………………………………………………………………149
• 165. Oil ……………………………………………………………………………………………149
• 166. Windscreen Washer ……………………………………………………………………….150
• 167. Checking the Level …………………………………………………………………….150
• 168. Specifications
• 169. Static Dimensions …………………………………………………………………………..151
• 170. VM 46D-PD, VM 75D-PD, VM 115D-PD, VM 115H …………………………151
• 171. VM 132 D-PD, VM 146D-PD, VM 166 D-PD, VM 200 D-PD …………….152
• 172. Performance Dimensions ………………………………………………………………..153
• 173. VM 46D, VM 46PD, VM 75D, VM 75PD ………………………………………..153
• 174. VM 115D-HD, VM 115PD-HPD, VM 132D, VM132PD …………………….154
• 175. VM 146D, VM 146PD, VM 166D, VM 166PD …………………………………155
• 176. VM 200D, VM 200PD …………………………………………………………………156
• 177. Operating Weights ………………………………………………………………………….157
• 178. VM46-VM115 …………………………………………………………………………….157
• 179. VM132-VM200 ………………………………………………………………………….157
• 180. Noise Data …………………………………………………………………………………….158
• 181. Introduction ……………………………………………………………………………….158
• 182. All Machines ……………………………………………………………………………..158
• 183. Vibration Data ………………………………………………………………………………..159
• 184. Tyre Sizes and Pressures ………………………………………………………………..160
• 185. Introduction ……………………………………………………………………………….160
• 186. Specifications ……………………………………………………………………………160
• 187. Tyre Ballast ……………………………………………………………………………….160
• 188. Warranty Information
• 189. Machine Service Record Sheet ………………………………………………………..161
• 190. Registration Information ………………………………………………………………….163
• 191. European Community Standards
• 192. EC Declaration of Conformity …………………………………………………………..165
• 193. Introduction ……………………………………………………………………………….165
• 194. Explanation of the EC Declaration of Conformity ……………………………167