JCB VMT160, VMT260 Tandem Roller Operator Manual 9811-6650-7

Description

• Model List:
  • VMT160, VMT260 Tandem Roller

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………… v
• 3. The Operator Manual ……………………………………………………………………. v
• 4. Safety Warnings …………………………………………………………………………… v
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Name and Address of the Manufacturer …………………………………………..1
• 8. Product Compliance ………………………………………………………………………1
• 9. Machine Model and Serial Number ………………………………………………….1
• 10. Using this Manual ………………………………………………………………………….1
• 11. Left Side, Right Side ………………………………………………………………………2
• 12. Cross References ………………………………………………………………………….2
• 13. Machine Description …………………………………………………………………………..3
• 14. The JCB Vibromax Vibratory Tandem Drum Roller …………………………….3
• 15. Intended Use ………………………………………………………………………………..3
• 16. Component Location ……………………………………………………………………..6
• 17. Safety Check List ……………………………………………………………………………….8
• 18. Safety – Yours and Others ………………………………………………………………8
• 19. General Safety ……………………………………………………………………………..8
• 20. Operating Safety …………………………………………………………………………10
• 21. Maintenance Safety ……………………………………………………………………..13
• 22. Safety Labels …………………………………………………………………………………..18
• 23. Introduction …………………………………………………………………………………18
• 24. Safety Label Identification …………………………………………………………….19
• 25. Part Numbers and Description ………………………………………………………20
• 26. Identifying Your Machine …………………………………………………………………..21
• 27. Machine Identification Plate ………………………………………………………….21
• 28. Component Identification Plates …………………………………………………….22
• 29. Machine Security ……………………………………………………………………………..24
• 30. Construction Equipment Security And Registration Scheme (CESAR) .24
• 31. Operation
• 32. Introduction ……………………………………………………………………………………..27
• 33. Before Mounting the Machine …………………………………………………………….28
• 34. Mounting and Dismounting the Machine ……………………………………………..29
• 35. Emergency Exit …………………………………………………………………………..30
• 36. Seat Controls …………………………………………………………………………………..31
• 37. Introduction …………………………………………………………………………………31
• 38. Seat – Type 1 ………………………………………………………………………………31
• 39. Seat – Type 2 ………………………………………………………………………………32
• 40. Seat Belt …………………………………………………………………………………………33
• 41. Static Seat Belt ……………………………………………………………………………33
• 42. Inertia Reel Seat Belt …………………………………………………………………..34
• 43. Control Layout …………………………………………………………………………………35
• 44. Drive Controls, Switches and Instruments ……………………………………………36
• 45. Drive Controls ……………………………………………………………………………..36
• 46. Switches …………………………………………………………………………………….38
• 47. Instrument Panel …………………………………………………………………………41
• 48. Before Starting the Engine …………………………………………………………………45
• 49. Starting the Engine (Kubota and Kohler Engines) …………………………………46
• 50. Getting the Machine Moving ………………………………………………………………47
• 51. Operating Procedure ……………………………………………………………………47
• 52. Stopping and Parking the Machine ……………………………………………………..48
• 53. Emergency Stopping of the Engine ………………………………………………..49
• 54. Working With the Machine …………………………………………………………………50
• 55. Operating Practices and Site Safety ………………………………………………50
• 56. Safety Practices ………………………………………………………………………….50
• 57. Danger Zone ………………………………………………………………………………51
• 58. Use of Machines on Gradients or Slopes ………………………………………..51
• 59. Operation Without Vibration ………………………………………………………….53
• 60. Operation With Vibration ………………………………………………………………54
• 61. Operating the Sprinklers and Scrapers …………………………………………..55
• 62. Operating Environment ……………………………………………………………………..56
• 63. Operating in Low Temperatures …………………………………………………….56
• 64. Operating in High Temperatures ……………………………………………………56
• 65. Operating in Dusty or Sandy Areas ………………………………………………..56
• 66. Operating in Coastal Regions ……………………………………………………….56
• 67. Operating on Wet or Soft Ground …………………………………………………..57
• 68. Moving a Disabled Machine ………………………………………………………………58
• 69. Retrieval …………………………………………………………………………………….58
• 70. Transporting the Machine ………………………………………………………………….62
• 71. Articulation Lock – Up To Serial Number 2804085 ……………………………64
• 72. Articulation Lock – From Serial Number 2804086 …………………………….65
• 73. Lifting the Machine …………………………………………………………………………..67
• 74. Standard Machines ………………………………………………………………………68
• 75. TSC Machines …………………………………………………………………………….68
• 76. Storage of the Machine …………………………………………………………………….69
• 77. Introduction …………………………………………………………………………………69
• 78. Storage Area ………………………………………………………………………………69
• 79. Prepare the Machine for Storage …………………………………………………..69
• 80. Put the Machine into Storage ………………………………………………………..69
• 81. During Storage ……………………………………………………………………………69
• 82. Take the Machine Out of Storage …………………………………………………..70
• 83. Routine Maintenance
• 84. Service Requirements ………………………………………………………………………71
• 85. Introduction …………………………………………………………………………………71
• 86. Owner/Operator Support ………………………………………………………………71
• 87. Service/Maintenance Agreements …………………………………………………71
• 88. Initial Service and Inspection …………………………………………………………72
• 89. Obtaining Replacement Parts ………………………………………………………..72
• 90. Health and Safety …………………………………………………………………………….73
• 91. Lubricants …………………………………………………………………………………..73
• 92. Battery ……………………………………………………………………………………….75
• 93. Service Schedules ……………………………………………………………………………77
• 94. Introduction …………………………………………………………………………………77
• 95. Calendar Equivalents …………………………………………………………………..77
• 96. How to Use the Service Schedules ………………………………………………..77
• 97. Pre Start Cold Checks, Service Points and Fluid Levels – Kubota ………78
• 98. Pre-start Cold Checks, Service Points and Fluid Levels – Kohler ………..79
• 99. General Pre-start Cold Checks, Service Points and Fluid Levels – All …80
• 100. Functional Test and Final Inspection – All ………………………………………..81
• 101. Fluids, Lubricants and Capacities ……………………………………………………….83
• 102. Coolant Mixtures …………………………………………………………………………85
• 103. Kubota Engine Fuels ………………………………………………………………………..86
• 104. Fuel …………………………………………………………………………………………..86
• 105. Kohler Engine Fuels …………………………………………………………………………88
• 106. Fuels ………………………………………………………………………………………….88
• 107. Tools ………………………………………………………………………………………………90
• 108. Toolbox (if fitted) ………………………………………………………………………….90
• 109. Carrying Tools onto the Machine ……………………………………………………90
• 110. Prepare the Machine for Maintenance ………………………………………………..91
• 111. Introduction …………………………………………………………………………………91
• 112. Make the Machine Safe ………………………………………………………………..91
• 113. Cleaning the Machine ……………………………………………………………………….92
• 114. Introduction …………………………………………………………………………………92
• 115. Prepare the Machine ……………………………………………………………………93
• 116. Cleaning the Machine …………………………………………………………………..93
• 117. Check the Machine for Damage …………………………………………………………95
• 118. Check the Machine Body and Structure ………………………………………….95
• 119. Check the Hydraulic Hoses and Fittings …………………………………………95
• 120. Check the Seat and Seat Belt ……………………………………………………….95
• 121. Check the Drums …………………………………………………………………………95
• 122. Check the Coolant System ……………………………………………………………95
• 123. Checking the ROPS Structure ……………………………………………………….96
• 124. Access Panels …………………………………………………………………………………97
• 125. Battery Access ……………………………………………………………………………97
• 126. Engine Cover ………………………………………………………………………………97
• 127. Operator Stand Left Hand Access Panel – (Up To S/N 2804085) ………..98
• 128. Operator Stand Right Hand Access Panel – (Up To S/N 2804085) ……..98
• 129. Operator Stand Left Hand Access Panel – (From S/N 2804086) …………99
• 130. Operator Stand Right Hand Access Panel – (From S/N 2804086) ………99
• 131. Brakes ………………………………………………………………………………………….100
• 132. Electrical System ……………………………………………………………………………101
• 133. Battery ……………………………………………………………………………………..101
• 134. Jump Starting the Engine ……………………………………………………………104
• 135. Fuses ……………………………………………………………………………………….105
• 136. Relays ……………………………………………………………………………………..108
• 137. Engine …………………………………………………………………………………………. 110
• 138. Oil and Filter …………………………………………………………………………….. 110
• 139. Cooling System ………………………………………………………………………… 115
• 140. Drive Belt – Kubota Engines ……………………………………………………….. 118
• 141. Drive Belt – Kohler Engine ………………………………………………………….. 119
• 142. Engine Air Filter …………………………………………………………………………120
• 143. Fuel System …………………………………………………………………………………..121
• 144. Introduction ……………………………………………………………………………….121
• 145. Low Fuel Levels ………………………………………………………………………..122
• 146. Filling the Tank ………………………………………………………………………….122
• 147. Draining the Fuel Tank ……………………………………………………………….123
• 148. Changing the Engine Fuel Filter Element ………………………………………123
• 149. Changing the Engine Fuel Pre-Filter Element ………………………………..125
• 150. Bleeding the Fuel System – Kubota Engines ………………………………….126
• 151. Bleeding the Fuel System – Kohler Engine …………………………………….127
• 152. Hydraulic System ……………………………………………………………………………128
• 153. Introduction ……………………………………………………………………………….128
• 154. Releasing the Hydraulic Pressure ………………………………………………..129
• 155. Oil and Filter ……………………………………………………………………………..129
• 156. Sprinkler System ……………………………………………………………………………133
• 157. Checking the Sprinkler Water Level ……………………………………………..133
• 158. Draining the Sprinkler System ……………………………………………………..133
• 159. Replace the Water Filter Element …………………………………………………134
• 160. Cleaning the Sprinkler System …………………………………………………….134
• 161. Drum …………………………………………………………………………………………….135
• 162. Smooth Drum Scraper ………………………………………………………………..135
• 163. Rubber Buffers ………………………………………………………………………….135
• 164. Vibration System ……………………………………………………………………………137
• 165. Oil (Standard Oil Lubricated Shaft Machines Only) …………………………137
• 166. Grease (Grease Lubricated Shaft Including TSC Machines Only) …….138
• 167. Specifications
• 168. Static Dimensions …………………………………………………………………………..139
• 169. VMT 160, VMT 260 ……………………………………………………………………139
• 170. Performance Dimensions ………………………………………………………………..140
• 171. VMT 160 …………………………………………………………………………………..140
• 172. VMT 260 …………………………………………………………………………………..140
• 173. Operating Weights ………………………………………………………………………….141
• 174. VMT 160 …………………………………………………………………………………..141
• 175. VMT 260 …………………………………………………………………………………..141
• 176. Noise Data …………………………………………………………………………………….142
• 177. Introduction ……………………………………………………………………………….142
• 178. VMT 160 …………………………………………………………………………………..142
• 179. VMT 260 …………………………………………………………………………………..142
• 180. Vibration Data ………………………………………………………………………………..143
• 181. Introduction ……………………………………………………………………………….143
• 182. VMT 160 …………………………………………………………………………………..144
• 183. VMT 260 …………………………………………………………………………………..145
• 184. Warranty Information
• 185. Machine Service Record Sheet ………………………………………………………..147
• 186. Registration Information ………………………………………………………………….149
• 187. European Community Standards
• 188. EC Declaration of Conformity …………………………………………………………..151
• 189. Introduction ……………………………………………………………………………….151
• 190. Explanation of the EC Declaration of Conformity ……………………………153