JCB VMT390, VMT400, VMT480, VMT500 Vibromax Operator Manual 9811-3250

Description

• Model List:
  • VMT390, VMT400, VMT480, VMT500 Vibromax

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Handbook …………………………………………………………………………3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Units of Measurement ……………………………………………………………………3
• 10. Left Side, Right Side ………………………………………………………………………3
• 11. Using the Machine …………………………………………………………………………3
• 12. Cross References ………………………………………………………………………….4
• 13. Machine Description …………………………………………………………………………..5
• 14. The JCB Vibromax Vibratory Tandem Drum Roller …………………………….5
• 15. Intended Use ………………………………………………………………………………..5
• 16. Component Locations ……………………………………………………………………6
• 17. Safety Check List ……………………………………………………………………………….8
• 18. Safety – Yours and Others ………………………………………………………………8
• 19. General Safety ……………………………………………………………………………..8
• 20. Operating Safety …………………………………………………………………………10
• 21. Maintenance Safety ……………………………………………………………………..13
• 22. Safety Decals ………………………………………………………………………………….18
• 23. Introduction …………………………………………………………………………………18
• 24. Safety Decal Recognition ……………………………………………………………..19
• 25. Identifying Your Machine …………………………………………………………………..20
• 26. Machine Identification Plate ………………………………………………………….20
• 27. Component Identification Plates …………………………………………………….21
• 28. Operation
• 29. Introduction ……………………………………………………………………………………..23
• 30. Before Mounting the Machine …………………………………………………………….24
• 31. Mounting and Dismounting the Machine ……………………………………………..25
• 32. Seat Controls …………………………………………………………………………………..26
• 33. Introduction …………………………………………………………………………………26
• 34. Basic Seat ………………………………………………………………………………….26
• 35. Seat Belt …………………………………………………………………………………………27
• 36. Static Seat Belt ……………………………………………………………………………27
• 37. Control Layout …………………………………………………………………………………28
• 38. Drive Controls, Switches and Instruments ……………………………………………29
• 39. Drive Controls ……………………………………………………………………………..29
• 40. Instrument Panel …………………………………………………………………………32
• 41. Before Starting the Engine …………………………………………………………………35
• 42. Starting the Engine …………………………………………………………………………..36
• 43. Getting the Machine Moving ………………………………………………………………37
• 44. Operating Procedure ……………………………………………………………………37
• 45. Stopping and Parking the Machine ……………………………………………………..38
• 46. Roll Over Protection Structure (ROPS) ……………………………………………….39
• 47. Leaving the Machine in an Emergency …………………………………………..39
• 48. Working with the Machine …………………………………………………………………40
• 49. Introduction …………………………………………………………………………………40
• 50. Safety Practices ………………………………………………………………………….40
• 51. Safety Warnings ………………………………………………………………………….40
• 52. Use of Machines on Gradients or Slopes ………………………………………..41
• 53. Operation without Vibration …………………………………………………………..42
• 54. Operation with Vibration ……………………………………………………………….43
• 55. Operating the Sprinklers ……………………………………………………………….44
• 56. Operating in Low and High Temperatures ……………………………………………45
• 57. Low Temperatures ……………………………………………………………………….45
• 58. High Temperatures ………………………………………………………………………45
• 59. Moving a Disabled Machine ………………………………………………………………46
• 60. Transporting the Machine ………………………………………………………………….47
• 61. Towing the Machine ………………………………………………………………………….48
• 62. Towing Instructions ………………………………………………………………………48
• 63. Transport Safety Equipment ………………………………………………………………49
• 64. Articulation Lock ………………………………………………………………………….49
• 65. Lifting a Machine ……………………………………………………………………………..50
• 66. Storage …………………………………………………………………………………………..51
• 67. Routine Maintenance
• 68. Service Requirements ………………………………………………………………………53
• 69. Introduction …………………………………………………………………………………53
• 70. Owner-Operator Support ………………………………………………………………53
• 71. Service-Maintenance Agreements …………………………………………………53
• 72. Initial Service and Inspection (250 Hours) ……………………………………….53
• 73. Obtaining Replacement Parts ………………………………………………………..54
• 74. Health and Safety …………………………………………………………………………….55
• 75. Lubricants …………………………………………………………………………………..55
• 76. Battery ……………………………………………………………………………………….57
• 77. First Aid – Electrolyte ……………………………………………………………………57
• 78. Service Schedules ……………………………………………………………………………59
• 79. Introduction …………………………………………………………………………………59
• 80. How to Use the Service Schedules ………………………………………………..59
• 81. Pre-start Cold Checks, Service Points and Fluid Levels ……………………60
• 82. Functional Test and Final Inspection ………………………………………………62
• 83. Fluids, Lubricants and Capacities ……………………………………………………….64
• 84. Coolant Mixtures …………………………………………………………………………65
• 85. Cleaning the Machine ……………………………………………………………………….66
• 86. Introduction …………………………………………………………………………………66
• 87. Cleaning the Machine …………………………………………………………………..67
• 88. Checking for Damage ……………………………………………………………………….68
• 89. Seat Belt …………………………………………………………………………………………69
• 90. Checking the Seat Belt Condition and Security ………………………………..69
• 91. ROPS Structure ……………………………………………………………………………….70
• 92. Checking the ROPS Structure ……………………………………………………….70
• 93. Brakes ……………………………………………………………………………………………71
• 94. Testing the Park Brake …………………………………………………………………71
• 95. Electrical System ……………………………………………………………………………..72
• 96. Battery ……………………………………………………………………………………….72
• 97. Jump Starting the Engine ……………………………………………………………..73
• 98. Fuses …………………………………………………………………………………………74
• 99. Relays ……………………………………………………………………………………….75
• 100. Engine Air Filter ……………………………………………………………………………….76
• 101. Cleaning the Air Filter Dust Valve …………………………………………………..76
• 102. Changing the Elements ………………………………………………………………..76
• 103. Engine ……………………………………………………………………………………………77
• 104. Checking the Oil Level …………………………………………………………………77
• 105. Changing the Oil and Filter ……………………………………………………………78
• 106. Checking the Cooling System ……………………………………………………….79
• 107. Changing the Coolant …………………………………………………………………..79
• 108. Drive Belt ……………………………………………………………………………………80
• 109. Fuel System …………………………………………………………………………………….81
• 110. Types of Fuel ………………………………………………………………………………81
• 111. Filling the Tank ……………………………………………………………………………83
• 112. Fuel Tank and Filler Screen …………………………………………………………..83
• 113. Bleeding the System ……………………………………………………………………84
• 114. Replacing the Fuel Filter ………………………………………………………………85
• 115. Hydraulic System ……………………………………………………………………………..86
• 116. Checking the Hydraulic Fluid Level ………………………………………………..86
• 117. Changing the Hydraulic Fluid ………………………………………………………..87
• 118. Changing the Filter Element ………………………………………………………….88
• 119. Drum ………………………………………………………………………………………………89
• 120. Front and Rear Drums ………………………………………………………………….89
• 121. Rubber Buffers ……………………………………………………………………………89
• 122. Vibration System ……………………………………………………………………………..90
• 123. Checking the Oil Level …………………………………………………………………90
• 124. Changing the Oil ………………………………………………………………………….90
• 125. Specifications
• 126. Static Dimensions …………………………………………………………………………….91
• 127. VMT390,400,480,500 …………………………………………………………………..91
• 128. Operating Weights (with ROPS) …………………………………………………………92
• 129. Performance Dimensions ………………………………………………………………….93
• 130. VMT390,400,480,500 …………………………………………………………………..93
• 131. Noise Data ………………………………………………………………………………………95
• 132. VMT 390 – VMT 400 …………………………………………………………………….95
• 133. VMT 480 – VMT 500 …………………………………………………………………….95
• 134. Vibration Data ………………………………………………………………………………….96
• 135. Warranty Information
• 136. Machine Service Record Sheet ………………………………………………………….97
• 137. Registration Information ……………………………………………………………………99