JCB VMT860 Vibromax – India Operator Manual 9821-1550-2

Description

• Model List:
  • VMT860 Vibromax – India

• 1. Important Information …………………………………………………………………………1
• 2. The Operator Manual …………………………………………………………………….1
• 3. Safety Warnings ……………………………………………………………………………1
• 4. Introduction
• 5. About This Manual ……………………………………………………………………………..3
• 6. Machine Model and Serial Number ………………………………………………….3
• 7. Using this Manual ………………………………………………………………………….3
• 8. Left Side, Right Side ………………………………………………………………………3
• 9. Cab-Canopy …………………………………………………………………………………3
• 10. Cross References ………………………………………………………………………….3
• 11. Machine Description …………………………………………………………………………..4
• 12. The JCB Vibromax Vibratory Tandem Drum Roller …………………………….4
• 13. Intended Use ………………………………………………………………………………..4
• 14. Component Locations ……………………………………………………………………5
• 15. Safety Check List ……………………………………………………………………………….7
• 16. Safety – Yours and Others ………………………………………………………………7
• 17. General Safety ……………………………………………………………………………..7
• 18. Operating Safety …………………………………………………………………………..9
• 19. Maintenance Safety ……………………………………………………………………..12
• 20. Safety Labels …………………………………………………………………………………..17
• 21. Introduction …………………………………………………………………………………17
• 22. Safety Label Identification …………………………………………………………….18
• 23. Identifying Your Machine …………………………………………………………………..21
• 24. Machine Identification Plate ………………………………………………………….21
• 25. Operation
• 26. Introduction ……………………………………………………………………………………..23
• 27. Before Entering the Cab-Canopy ………………………………………………………..24
• 28. Entering and Leaving the Canopy ………………………………………………………25
• 29. Emergency Exit …………………………………………………………………………..26
• 30. Doors and Windows (If Cab Fitted) …………………………………………………….27
• 31. Opening and Closing the Doors …………………………………………………….27
• 32. Opening and Closing the Upper Door Section (If Cab Fitted) …………….28
• 33. Seat Controls …………………………………………………………………………………..29
• 34. Introduction …………………………………………………………………………………29
• 35. Seat …………………………………………………………………………………………..29
• 36. Seat Belt …………………………………………………………………………………………30
• 37. Static Seat Belt ……………………………………………………………………………30
• 38. Visibility Aids ……………………………………………………………………………………31
• 39. Mirrors (If Fitted) ………………………………………………………………………….31
• 40. Cab-Canopy Layout ………………………………………………………………………….34
• 41. Component Key …………………………………………………………………………..34
• 42. Drive Controls, Switches and Instruments ……………………………………………35
• 43. Drive Controls ……………………………………………………………………………..35
• 44. Control Panel ………………………………………………………………………………38
• 45. Instrument Panel …………………………………………………………………………42
• 46. Air Conditioning and Heater Controls (If Fitted) ……………………………….43
• 47. Before Starting the Engine …………………………………………………………………44
• 48. Starting the Engine …………………………………………………………………………..45
• 49. Getting the Machine Moving ………………………………………………………………46
• 50. Operating Procedure ……………………………………………………………………46
• 51. Stopping and Parking the Machine ……………………………………………………..47
• 52. Emergency Stopping of the Engine ………………………………………………..47
• 53. Working With the Machine …………………………………………………………………48
• 54. Operating Practices and Site Safety ………………………………………………48
• 55. Safety Practices ………………………………………………………………………….48
• 56. Use of Machines on Gradients or Slopes ………………………………………..49
• 57. Operation Without Vibration ………………………………………………………….50
• 58. Operation With Vibration ………………………………………………………………51
• 59. Operating the Sprinklers ……………………………………………………………….52
• 60. Operating Environment ……………………………………………………………………..53
• 61. Introduction …………………………………………………………………………………53
• 62. Operating in Low Temperatures …………………………………………………….53
• 63. Operating in High Temperatures ……………………………………………………53
• 64. Operating in Dusty or Sandy Areas ………………………………………………..53
• 65. Operating in Coastal Regions ……………………………………………………….53
• 66. Operating on Wet or Soft Ground …………………………………………………..53
• 67. Cab Filters (If Fitted) …………………………………………………………………….54
• 68. Moving a Disabled Machine ………………………………………………………………55
• 69. Retrieval …………………………………………………………………………………….55
• 70. Transporting the Machine ………………………………………………………………….57
• 71. Articulation Lock ………………………………………………………………………….58
• 72. Lifting the Machine …………………………………………………………………………..59
• 73. Storage of the Machine …………………………………………………………………….61
• 74. Introduction …………………………………………………………………………………61
• 75. Storage Area ………………………………………………………………………………61
• 76. Prepare the Machine for Storage …………………………………………………..61
• 77. Put the Machine into Storage ………………………………………………………..61
• 78. During Storage ……………………………………………………………………………61
• 79. Take the Machine Out of Storage …………………………………………………..62
• 80. Routine Maintenance
• 81. Service Requirements ………………………………………………………………………63
• 82. Introduction …………………………………………………………………………………63
• 83. Owner-Operator Support ………………………………………………………………63
• 84. Service-Maintenance Agreements …………………………………………………63
• 85. Initial Service and Inspection …………………………………………………………64
• 86. Obtaining Replacement Parts ………………………………………………………..64
• 87. Health and Safety …………………………………………………………………………….65
• 88. Lubricants …………………………………………………………………………………..65
• 89. Battery ……………………………………………………………………………………….67
• 90. Warning Symbols ………………………………………………………………………..68
• 91. Battery Maintenance Check ………………………………………………………….68
• 92. First Aid-Electrolyte ……………………………………………………………………..68
• 93. Service Schedules ……………………………………………………………………………69
• 94. Introduction …………………………………………………………………………………69
• 95. Calendar Equivalents …………………………………………………………………..69
• 96. How to Use the Service Schedules ………………………………………………..69
• 97. Pre-start Cold Checks, Service Points and Fluid Levels ……………………70
• 98. Functional Test and Final Inspection ………………………………………………73
• 99. Fluids, Lubricants and Capacities ……………………………………………………….75
• 100. Coolant Mixtures …………………………………………………………………………76
• 101. Fuel …………………………………………………………………………………………..77
• 102. Tools ………………………………………………………………………………………………80
• 103. Toolbox (if fitted) ………………………………………………………………………….80
• 104. Carrying Tools onto the Machine ……………………………………………………80
• 105. Prepare the Machine for Maintenance ………………………………………………..81
• 106. Introduction …………………………………………………………………………………81
• 107. Make the Machine Safe ………………………………………………………………..81
• 108. Cleaning the Machine ……………………………………………………………………….82
• 109. Introduction …………………………………………………………………………………82
• 110. Prepare the Machine ……………………………………………………………………82
• 111. Cleaning the Machine …………………………………………………………………..83
• 112. Check the Machine for Damage …………………………………………………………84
• 113. Check the Machine Body and Structure ………………………………………….84
• 114. Check the Hydraulic Hoses and Fittings …………………………………………84
• 115. Check the Seat and Seat Belt ……………………………………………………….84
• 116. Check the Drums …………………………………………………………………………84
• 117. Coolant System …………………………………………………………………………..84
• 118. Checking the ROPS Structure ……………………………………………………….85
• 119. Access Panels …………………………………………………………………………………86
• 120. Engine Air Filter Cover …………………………………………………………………86
• 121. Battery Cover ……………………………………………………………………………..86
• 122. Engine Cover ………………………………………………………………………………86
• 123. Brakes ……………………………………………………………………………………………87
• 124. Park Brake ………………………………………………………………………………….87
• 125. Electrical System ……………………………………………………………………………..88
• 126. Battery ……………………………………………………………………………………….88
• 127. Jump Starting the Engine ……………………………………………………………..90
• 128. Fuses …………………………………………………………………………………………91
• 129. Relays ……………………………………………………………………………………….92
• 130. Engine ……………………………………………………………………………………………93
• 131. Oil and Filter ……………………………………………………………………………….93
• 132. Cooling System …………………………………………………………………………..96
• 133. Front End Accessory Drive (FEAD) Belt …………………………………………98
• 134. Cleaning the Engine Breather Gauze ……………………………………………100
• 135. Engine Air Filter …………………………………………………………………………101
• 136. Fuel System …………………………………………………………………………………..102
• 137. Introduction ……………………………………………………………………………….102
• 138. Low Fuel Levels ………………………………………………………………………..103
• 139. Filling the Tank ………………………………………………………………………….104
• 140. Cleaning the Fuel Tank ……………………………………………………………….104
• 141. Water Separator and Engine Fuel Filter ………………………………………..105
• 142. Bleeding the System ………………………………………………………………….109
• 143. Hydraulic System …………………………………………………………………………… 110
• 144. Introduction ………………………………………………………………………………. 110
• 145. Releasing the Hydraulic Pressure ……………………………………………….. 111
• 146. Oil and Filter …………………………………………………………………………….. 111
• 147. Sprinkler System …………………………………………………………………………… 114
• 148. Checking the Sprinkler Water Level …………………………………………….. 114
• 149. Draining the Sprinkler System …………………………………………………….. 114
• 150. Replace the Water Filter Element ………………………………………………… 115
• 151. Cleaning the Sprinkler System ……………………………………………………. 116
• 152. Drum ……………………………………………………………………………………………. 117
• 153. Smooth Drum Scraper ……………………………………………………………….. 117
• 154. Inspection Procedure of Rubber Buffers ………………………………………. 117
• 155. Drum Drive Gearbox …………………………………………………………………. 118
• 156. Vibration System …………………………………………………………………………… 119
• 157. Oil …………………………………………………………………………………………… 119
• 158. Specifications
• 159. Static Dimensions …………………………………………………………………………..121
• 160. Performance Dimensions ………………………………………………………………..122
• 161. Operating Weights ………………………………………………………………………….124
• 162. Noise Data …………………………………………………………………………………….125
• 163. Introduction ……………………………………………………………………………….125
• 164. All Machines ……………………………………………………………………………..125
• 165. Vibration Data ………………………………………………………………………………..126
• 166. Warranty Information
• 167. Machine Service Record Sheet ………………………………………………………..127