JCB Workmax 6×4 Operator Manual 9821-0900

Description

• Model List:
  • Workmax 6×4

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….xiii
• 3. The Operator Manual …………………………………………………………………..xiii
• 4. Safety Warnings ………………………………………………………………………….xiv
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………2
• 10. Cab-Canopy …………………………………………………………………………………3
• 11. Cross References ………………………………………………………………………….3
• 12. Machine Description …………………………………………………………………………..4
• 13. The JCB Workmax 6×4 ………………………………………………………………….4
• 14. Intended Use ………………………………………………………………………………..4
• 15. Component Location ……………………………………………………………………..4
• 16. Safety Check List ……………………………………………………………………………….6
• 17. Safety – Yours and Others ………………………………………………………………6
• 18. General Safety ……………………………………………………………………………..7
• 19. Operating Safety …………………………………………………………………………10
• 20. Maintenance Safety ……………………………………………………………………..18
• 21. Safety Labels …………………………………………………………………………………..28
• 22. Introduction …………………………………………………………………………………28
• 23. Safety Label Identification …………………………………………………………….29
• 24. Part Numbers and Description ………………………………………………………30
• 25. Identifying your Machine ……………………………………………………………………32
• 26. Machine Identification Plate ………………………………………………………….32
• 27. Typical Product Identification Number …………………………………………….32
• 28. Component Identification Plate ……………………………………………………..34
• 29. ROPS Data Plate ………………………………………………………………………..35
• 30. Operation
• 31. Introduction ……………………………………………………………………………………..37
• 32. Before Entering the Cab ……………………………………………………………………38
• 33. Entering and Leaving the Cab ……………………………………………………………41
• 34. Seat Controls …………………………………………………………………………………..43
• 35. Introduction …………………………………………………………………………………43
• 36. Basic Seat ………………………………………………………………………………….44
• 37. Seat Belts (Only Fitted to Machines with a ROPS) ……………………………….45
• 38. Inertia Reel Seat Belt …………………………………………………………………..45
• 39. Visibility Aids ……………………………………………………………………………………48
• 40. Mirrors ……………………………………………………………………………………….48
• 41. Cab Layout ……………………………………………………………………………………..50
• 42. Component Key …………………………………………………………………………..50
• 43. Drive Controls, Switches and Instruments ……………………………………………52
• 44. Drive Controls ……………………………………………………………………………..52
• 45. Switches …………………………………………………………………………………….54
• 46. Instrument Panel …………………………………………………………………………58
• 47. Digital Display ……………………………………………………………………………..59
• 48. Hourmeter ………………………………………………………………………………….60
• 49. Warnings (Audible-Visual) – Red Light and Audible Alarm …………………60
• 50. Warnings (Visual only) ………………………………………………………………….62
• 51. Auxiliary Power Socket …………………………………………………………………63
• 52. Safety Equipment …………………………………………………………………………….64
• 53. Beacon ………………………………………………………………………………………64
• 54. Before Starting the Engine …………………………………………………………………65
• 55. Starting the Engine …………………………………………………………………………..67
• 56. Preparing the Machine for Travel ……………………………………………………….69
• 57. Introduction …………………………………………………………………………………69
• 58. Preparing for Road Travel …………………………………………………………….69
• 59. Preparing for Site Travel ……………………………………………………………….70
• 60. Getting the Machine Moving ………………………………………………………………71
• 61. Operating Practices ……………………………………………………………………..71
• 62. Operating Procedure ……………………………………………………………………73
• 63. Stopping and Parking the Machine ……………………………………………………..75
• 64. Working with your Machine ……………………………………………………………….77
• 65. Operating Practices and Site Safety ………………………………………………77
• 66. Danger Zone ………………………………………………………………………………78
• 67. Clothing and Safety Equipment ……………………………………………………..78
• 68. Safety Practices ………………………………………………………………………….79
• 69. Working with the Load Bay ……………………………………………………………81
• 70. Operating on Slopes or Rough Terrain ……………………………………………85
• 71. Operating Environment ……………………………………………………………………..86
• 72. Operating in Low Temperatures …………………………………………………….86
• 73. Operating in High Temperatures ……………………………………………………86
• 74. Tow Hitch Options …………………………………………………………………………….88
• 75. Introduction …………………………………………………………………………………88
• 76. Connecting the Trailer ………………………………………………………………….89
• 77. Disconnecting the Trailer ………………………………………………………………91
• 78. Refuelling the Machine ……………………………………………………………………..92
• 79. Low Fuel Levels ………………………………………………………………………….92
• 80. Filling the Tank ……………………………………………………………………………92
• 81. Moving a Disabled Machine ………………………………………………………………95
• 82. Transporting the Machine ………………………………………………………………….97
• 83. Prepare for Road Travel ……………………………………………………………….97
• 84. Before Using the Trailer-Transporter ………………………………………………98
• 85. Loading a Machine onto the Transporting Vehicle-Trailer ………………….99
• 86. Securing the Machine …………………………………………………………………101
• 87. Lifting the Machine …………………………………………………………………………103
• 88. Storage of the Machine …………………………………………………………………..105
• 89. Introduction ……………………………………………………………………………….105
• 90. Storage Area …………………………………………………………………………….105
• 91. Prepare the Machine for Storage …………………………………………………105
• 92. Put the Machine into Storage ………………………………………………………106
• 93. During Storage ………………………………………………………………………….106
• 94. Take the Machine Out of Storage …………………………………………………107
• 95. Routine Maintenance
• 96. Service Requirements …………………………………………………………………….109
• 97. Introduction ……………………………………………………………………………….109
• 98. Owner-Operator Support ……………………………………………………………. 110
• 99. Service-Maintenance Agreements ………………………………………………. 111
• 100. Obtaining Replacement Parts ……………………………………………………… 111
• 101. Health and Safety ………………………………………………………………………….. 112
• 102. Lubricants ………………………………………………………………………………… 112
• 103. Battery …………………………………………………………………………………….. 116
• 104. Service Schedules ………………………………………………………………………….120
• 105. Introduction ……………………………………………………………………………….120
• 106. How to Use the Service Schedules ………………………………………………121
• 107. Calendar Equivalents …………………………………………………………………122
• 108. Pre-start Cold Checks, Service Points and Fluid Levels ………………….123
• 109. Functional Test and Final Inspection …………………………………………….127
• 110. Fluids, Lubricants and Capacities ……………………………………………………..129
• 111. Types of Fuel …………………………………………………………………………….131
• 112. Coolant Mixtures ……………………………………………………………………….134
• 113. Prepare the Machine for Maintenance ………………………………………………136
• 114. Introduction ……………………………………………………………………………….136
• 115. Make the Machine Safe ………………………………………………………………136
• 116. Cleaning the Machine ……………………………………………………………………..137
• 117. Introduction ……………………………………………………………………………….137
• 118. Preparing the Machine for Cleaning ……………………………………………..138
• 119. Cleaning the Machine …………………………………………………………………139
• 120. Checking for Damage ……………………………………………………………………..142
• 121. Check the Machine Body and Structure ………………………………………..142
• 122. Check the Electrical Circuits ………………………………………………………..142
• 123. Check the Tyres ………………………………………………………………………..143
• 124. Check the Seat and Seat Belt ……………………………………………………..143
• 125. Checking the ROPS Structure ……………………………………………………..144
• 126. Greasing ……………………………………………………………………………………….146
• 127. Introduction ……………………………………………………………………………….146
• 128. Preparing the Machine Greasing ………………………………………………….147
• 129. Greasing the Machine ………………………………………………………………..147
• 130. Oiling ……………………………………………………………………………………………149
• 131. Lubricate the Drive Chain ……………………………………………………………149
• 132. Brakes ………………………………………………………………………………………….150
• 133. Park Brake ………………………………………………………………………………..150
• 134. Electrical System ……………………………………………………………………………152
• 135. Battery ……………………………………………………………………………………..152
• 136. Jump Starting the Engine ……………………………………………………………155
• 137. Fuses ……………………………………………………………………………………….158
• 138. Engine ………………………………………………………………………………………….161
• 139. Oil and Filter ……………………………………………………………………………..161
• 140. Cooling System …………………………………………………………………………165
• 141. Alternator Drive Belt …………………………………………………………………..170
• 142. Air Filter ……………………………………………………………………………………173
• 143. Fuel System …………………………………………………………………………………..175
• 144. Introduction ……………………………………………………………………………….175
• 145. Draining the Fuel Filter ……………………………………………………………….177
• 146. Changing the Fuel Filter Element …………………………………………………178
• 147. Bleeding the Fuel System …………………………………………………………..179
• 148. Transmission …………………………………………………………………………………181
• 149. Checking the Transaxle Oil Level …………………………………………………181
• 150. Changing the Transaxle Oil …………………………………………………………182
• 151. Checking the Drive Chain Tension ……………………………………………….184
• 152. Adjusting the Drive Chain Tension ……………………………………………….186
• 153. Tyres and Wheels …………………………………………………………………………..188
• 154. Tyre Inflation ……………………………………………………………………………..188
• 155. Checking the Wheel Nut Torques …………………………………………………190
• 156. Specifications
• 157. Static Dimensions …………………………………………………………………………..191
• 158. Tyre Sizes and Pressures ………………………………………………………………..193
• 159. Front ………………………………………………………………………………………..193
• 160. Mid-Rear …………………………………………………………………………………..193
• 161. Speeds and Loads ………………………………………………………………………….194
• 162. Trailer Towing ………………………………………………………………………………..195
• 163. Towing Limitations ……………………………………………………………………..195
• 164. Vibration Data ………………………………………………………………………………..196
• 165. Introduction ……………………………………………………………………………….196
• 166. Workmax 6×4 ……………………………………………………………………………197
• 167. Warranty Information
• 168. Machine Service Record Sheet ………………………………………………………..199
• 169. Registration Information ………………………………………………………………….203
• 170. European Community Standards
• 171. EC Declaration of Conformity …………………………………………………………..205
• 172. Introduction ……………………………………………………………………………….205
• 173. Explanation of the EC Declaration of Conformity ……………………………208