JCB ZT20D Grasscutter Operator Manual 9811-0500

Description

• Model List:
  • ZT20D Grasscutter

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Units of Measurement ……………………………………………………………………3
• 10. Left Side, Right Side ………………………………………………………………………3
• 11. Using the Machine …………………………………………………………………………3
• 12. Cross References ………………………………………………………………………….3
• 13. Machine Description …………………………………………………………………………..4
• 14. The JCB ZT 20D …………………………………………………………………………..4
• 15. Component Locations ……………………………………………………………………5
• 16. Safety Check List ……………………………………………………………………………….6
• 17. Safety – Yours and Others ………………………………………………………………6
• 18. General Safety ……………………………………………………………………………..6
• 19. Operating Safety …………………………………………………………………………..8
• 20. Maintenance Safety ……………………………………………………………………..10
• 21. Safety and Instruction Decals ……………………………………………………….. 11
• 22. Identifying Your Machine …………………………………………………………………..16
• 23. Machine Identification Plate ………………………………………………………….16
• 24. Typical Product Identification Number (PIN) ……………………………………16
• 25. Engine Identification Plate Location ……………………………………………….17
• 26. Roll Over Protection Structure (ROPS) …………………………………………..17
• 27. Mower Assembly Instructions …………………………………………………………….18
• 28. Setup Instructions ………………………………………………………………………..18
• 29. Radiator Assembly and Installation ………………………………………………..19
• 30. Battery Installation ……………………………………………………………………….19
• 31. Hydraulic Oil Service ……………………………………………………………………19
• 32. Attaching the ROPS to the Mower …………………………………………………20
• 33. Attaching the Seat Latch and Seat Belt …………………………………………..20
• 34. Operation
• 35. Introduction ……………………………………………………………………………………..21
• 36. Before Working with the Machine ……………………………………………………….23
• 37. Mounting and Dismounting the Machine ……………………………………………..24
• 38. Mounting and dismounting safely …………………………………………………..24
• 39. Seat Controls …………………………………………………………………………………..25
• 40. Introduction …………………………………………………………………………………25
• 41. Seat Belt …………………………………………………………………………………………26
• 42. Inertia Reel Seat Belt …………………………………………………………………..26
• 43. Driver Controls and Switches …………………………………………………………….27
• 44. Electric Fuel Shut Off …………………………………………………………………..27
• 45. Ignition Switch …………………………………………………………………………….27
• 46. Engine Throttle ……………………………………………………………………………27
• 47. PTO Engagement ………………………………………………………………………..27
• 48. Hour Meter …………………………………………………………………………………27
• 49. Switches …………………………………………………………………………………….27
• 50. Operating Levers-Pedals …………………………………………………………………..28
• 51. Steering Controls …………………………………………………………………………28
• 52. Increasing Acceleration ………………………………………………………………..29
• 53. General Information ……………………………………………………………………..29
• 54. Before Starting the Engine …………………………………………………………………30
• 55. Starting the Engine …………………………………………………………………………..31
• 56. Starting the ZT 20D Mower …………………………………………………………..31
• 57. Break-in Period ……………………………………………………………………………32
• 58. Warming the Mower …………………………………………………………………….32
• 59. Stopping and Parking the Machine ……………………………………………………..33
• 60. Stopping the Engine …………………………………………………………………….33
• 61. Parking the Power Unit …………………………………………………………………33
• 62. Operating Environment ……………………………………………………………………..34
• 63. Operating in Low Temperatures …………………………………………………….34
• 64. Starting in Cold Weather ………………………………………………………………34
• 65. Working with Your Machine ……………………………………………………………….35
• 66. Operating Practices and Site Safety ………………………………………………35
• 67. Operating The ZT 20D Mower ……………………………………………………….35
• 68. Getting the Machine Moving ………………………………………………………….35
• 69. Travelling on Slopes …………………………………………………………………….36
• 70. Working on Slopes ………………………………………………………………………36
• 71. Uneven Terrain ……………………………………………………………………………36
• 72. Towing with a ZT 20D …………………………………………………………………..36
• 73. Refuelling ……………………………………………………………………………………….37
• 74. Fuel …………………………………………………………………………………………..37
• 75. Filling the Tanks …………………………………………………………………………..37
• 76. Switching Fuel Tanks ……………………………………………………………………38
• 77. Moving a Disabled Machine ………………………………………………………………39
• 78. Moving a stalled ZT 20D Mower …………………………………………………….39
• 79. Transporting the Machine ………………………………………………………………….40
• 80. Preparing for Road travel ……………………………………………………………..40
• 81. Before Using the Trailer-Transporter ………………………………………………40
• 82. Loading a Machine onto the Transporting Vehicle ……………………………40
• 83. Transporting the mower ………………………………………………………………..40
• 84. Storage …………………………………………………………………………………………..42
• 85. Preparation for storage …………………………………………………………………42
• 86. Preparation after Storage ……………………………………………………………..42
• 87. Using the Mower ………………………………………………………………………………43
• 88. Operating Side Discharge Mowers …………………………………………………43
• 89. Tips for Efficient Mowing ………………………………………………………………43
• 90. Cutting Heights ……………………………………………………………………………44
• 91. Adjusting Mower Height of Cut ………………………………………………………44
• 92. Anti Scalp Wheel Adjustment ………………………………………………………..44
• 93. Grass Discharge ………………………………………………………………………….45
• 94. Routine Maintenance
• 95. Service Requirements ………………………………………………………………………47
• 96. Introduction …………………………………………………………………………………47
• 97. Owner-Operator Support ………………………………………………………………47
• 98. Service-Maintenance Agreements …………………………………………………47
• 99. Obtaining Replacement Parts ………………………………………………………..47
• 100. Health and Safety …………………………………………………………………………….49
• 101. Lubricants …………………………………………………………………………………..49
• 102. Battery ……………………………………………………………………………………….51
• 103. First Aid – Electrolyte ……………………………………………………………………51
• 104. Service Schedules ……………………………………………………………………………53
• 105. Introduction …………………………………………………………………………………53
• 106. How to Use the Service Schedules ………………………………………………..53
• 107. Pre Start Cold Checks, Service Points and Fluid Levels ……………………54
• 108. Functional Test and Final Inspection ………………………………………………55
• 109. Fluids, Lubricants and Capacities ……………………………………………………….56
• 110. Coolant Mixtures …………………………………………………………………………56
• 111. Safety Checks …………………………………………………………………………………58
• 112. Safety Checks …………………………………………………………………………….58
• 113. Checking the kill circuits ……………………………………………………………….58
• 114. Electric clutch stop check ……………………………………………………………..58
• 115. Cleaning the Machine ……………………………………………………………………….59
• 116. Checking for Damage ……………………………………………………………………….60
• 117. Seat Belt …………………………………………………………………………………………61
• 118. Checking the Seat Belt Condition and Security ………………………………..61
• 119. Greasing …………………………………………………………………………………………62
• 120. Daily ………………………………………………………………………………………….62
• 121. Electrical System ……………………………………………………………………………..63
• 122. Service Access ……………………………………………………………………………63
• 123. Battery ……………………………………………………………………………………….63
• 124. Jump Starting the Power Unit ………………………………………………………..64
• 125. Battery maintenance ……………………………………………………………………65
• 126. Installing the battery …………………………………………………………………….65
• 127. Removing the battery …………………………………………………………………..65
• 128. First Aid – Electrolyte ……………………………………………………………………66
• 129. Charging the battery …………………………………………………………………….66
• 130. Fuses …………………………………………………………………………………………67
• 131. Air Cleaner ………………………………………………………………………………………68
• 132. Changing the Element ………………………………………………………………….68
• 133. Engine ……………………………………………………………………………………………69
• 134. Checking the Oil Level …………………………………………………………………69
• 135. Changing the Oil and Filter ……………………………………………………………70
• 136. Checking the Coolant Level ………………………………………………………….71
• 137. Changing the Coolant …………………………………………………………………..72
• 138. Flush and Fill Engine Coolant ……………………………………………………….72
• 139. Cooling System Cleaning ……………………………………………………………..73
• 140. Daily Check of Cooling System ……………………………………………………..73
• 141. Fuel System …………………………………………………………………………………….74
• 142. Types of Fuel ………………………………………………………………………………74
• 143. Fuel System Service ……………………………………………………………………75
• 144. Fuel-Water Separator Service ……………………………………………………….76
• 145. Changing the Fuel Filter ……………………………………………………………….77
• 146. Filling the Tank ……………………………………………………………………………77
• 147. Fuel System Draining …………………………………………………………………..78
• 148. Priming the Fuel System ………………………………………………………………78
• 149. Hydraulic System ……………………………………………………………………………..79
• 150. Checking and Adjusting the Fluid Level ………………………………………….79
• 151. Replacing the Hydraulic Filter ……………………………………………………….79
• 152. Hydrostatic Maintenance ………………………………………………………………79
• 153. Changing the Hydraulic Fluid ………………………………………………………..79
• 154. Bleeding the Hydraulics ………………………………………………………………..80
• 155. Checking the hydraulic hoses ……………………………………………………….80
• 156. Mower Adjustments ………………………………………………………………………….81
• 157. Neutral Adjustment ………………………………………………………………………81
• 158. Servicing the caster wheel roller bearings ……………………………………….82
• 159. Servicing the caster pivot bearings ………………………………………………..82
• 160. Levelling the deck ………………………………………………………………………..83
• 161. Synchronizing height of cut …………………………………………………………..83
• 162. Drive adjustments ………………………………………………………………………..84
• 163. Tyre and Wheel Maintenance ………………………………………………………..84
• 164. Blade Maintenance ………………………………………………………………………85
• 165. Cleaning Grass Build Up from the Deck ………………………………………….86
• 166. Belts – General Information …………………………………………………………..86
• 167. Drive belt ……………………………………………………………………………………87
• 168. Pump Belt …………………………………………………………………………………..88
• 169. Mower Troubleshooting …………………………………………………………………….89
• 170. Storage …………………………………………………………………………………………..93
• 171. Seasonal Storage ………………………………………………………………………..93
• 172. Attachments
• 173. Introduction ……………………………………………………………………………………..95
• 174. ZT 20D Grass Catcher ……………………………………………………………………..96
• 175. Children ……………………………………………………………………………………..96
• 176. Care of safety decals ……………………………………………………………………96
• 177. Application ………………………………………………………………………………….96
• 178. General ………………………………………………………………………………………96
• 179. Standard Torque Values ……………………………………………………………….97
• 180. General Bagging Information ………………………………………………………..97
• 181. Operating the Grass Blower ………………………………………………………….98
• 182. Removing the grass collector ………………………………………………………..98
• 183. Clearing the blocked ducts ……………………………………………………………99
• 184. Emptying the grass bags ………………………………………………………………99
• 185. Scheduled Lubrication ………………………………………………………………….99
• 186. Cleaning procedures ……………………………………………………………………99
• 187. Replacing the cloth bags …………………………………………………………….100
• 188. Rotating the hose ………………………………………………………………………100
• 189. Periodic hardware inspection ………………………………………………………100
• 190. Grass Catcher Installation ……………………………………………………………….101
• 191. Mower Deck Preparation …………………………………………………………….101
• 192. Gearbox Installation …………………………………………………………………..102
• 193. Gearbox Plate Assembly Installation …………………………………………….103
• 194. Support Frame Installation ………………………………………………………….104
• 195. Bag Frame Installation ……………………………………………………………….105
• 196. Grass Bag Assembly ………………………………………………………………….106
• 197. Cover Assembly and Installation ………………………………………………….106
• 198. Blower Installation ……………………………………………………………………..107
• 199. Driveline Safety Shield Installation ……………………………………………….107
• 200. Blower Hose Assembly ………………………………………………………………107
• 201. Weight Bracket Installation ………………………………………………………….108
• 202. Specifications
• 203. Static Dimensions ………………………………………………………………………….. 111
• 204. General Data ………………………………………………………………………………… 112
• 205. Engine …………………………………………………………………………………….. 112
• 206. Brakes …………………………………………………………………………………….. 112
• 207. Mower Deck …………………………………………………………………………….. 112
• 208. Tyres ……………………………………………………………………………………….. 112
• 209. Noise Data ……………………………………………………………………………….. 113
• 210. Vibration Data …………………………………………………………………………… 113