Komatsu 980E-4 Dump Truck Field Assembly Instruction CEAW008110

Komatsu 980E-4 Dump Truck Field Assembly Instruction CEAW008110 - Image 2

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Komatsu 980E-4 Dump Truck Field Assembly Instruction CEAW008110

$30.00

Type Of Manual: Field Assembly Instruction
Manual ID: CEAW008110
Format: PDF
Size: 13.8MB
Number of Pages: 308

Category: Komatsu Operation and Maintenance Manual PDF

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Description

Model List:
- 980E-4 Dump Truck

1. FOREWORD
2. TABLE OF CONTENTS
3. SAFETY RULES, TOOLS EQUIPMENT
3.1. SAFETY RULES
3.2. BODYUP RETENTION SLING
3.3. HIGH VOLTAGE TOOLS
3.4. VDC CUSTOM METER KIT (58B0600800)
4. MAJOR COMPONENTS AND SPECIFICATIONS
4.1. SPECIFICATIONS
4.2. REAR AXLE COMPONENTS
5. FIELD WELDING FOR ASSEMBLY OR REPAIR
5.1. WELDER QUALIFICATION AND TRAINING
5.2. WELD PROCEDURES
5.3. APPROVED CONSUMABLES
5.4. WELD QUALITY REQUIREMENTS
5.5. MATERIALS, CONTROLS, AND PRECAUTIONS
5.6. WELD INSPECTION
5.7. RECORDS
5.8. ANNEX A
5.9. ANNEX B
5.10. BIBLIOGRAPHY
5.11. SPECIAL PRECAUTIONS WHEN SERVICING AN AC DRIVE SYSTEM TRUCK
6. RECEIVING ASSEMBLY PREPARATION
6.1. Preparation
6.2. ASSEMBLY LAYOUT
7. CHASSIS ASSEMBLY
7.1. RECOMMENDED ASSEMBLY DATA
7.2. BASIC ASSEMBLY PROCEDURE
7.3. ORDER OF ASSEMBLY
7.4. CHASSIS ASSEMBLY
7.5. HARDWARE TIGHTENING METHOD
7.6. GENERAL PRECAUTIONS AND INSTRUCTION
7.6.1. Before Starting the Engine
8. DUMP BODY ASSEMBLY
8.1. GENERAL INFORMATION
8.2. BODY WELDING INFORMATION
8.3. BODY ASSEMBLY
9. FINAL ASSEMBLY
10. APPENDIX
10.1. LUBRICATION CHART
10.2. TORQUE TABLES AND CONVERSION CHARTS
10.2.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
10.2.2. STANDARD TIGHTENING TORQUES For Class 10.9 Capscrews Class 10 Nuts
10.2.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Capscrews
10.2.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Capscrews
10.3. SUSPENSION OILING AND CHARGING PROCEDURE
10.3.1. GENERAL
10.3.2. Front Suspension
10.3.3. Rear Suspension
10.4. OIL AND NITROGEN SPECIFICATIONS CHART
10.5. TOEIN ADJUSTMENT PROCEDURE
10.6. AUTOMATIC LUBRICATION SYSTEM PRIMING
10.6.1. PUMP PRIMING PROCEDURE
10.6.2. SYSTEM PRIMING PROCEDURE
10.7. BRAKE TEST CHECKOUT PROCEDURE
10.8. PARKING BRAKE BLEEDING/FLUSHING PROCEDURE
10.9. ALTERNATOR TO ENGINE ASSEMBLY CHECKOUT PROCEDURE
10.9.1. Cummins Crankshaft End Play (See Figure 12)
10.9.2. Engine Flywheel to Flywheel Adaptor Plate Measurement C (See Figure 13)
10.9.3. Alternator Housing to Rotor Measurement Measurement A (See Figures 1416)
10.9.4. Measurements after Joining the Alternator and Engine
10.9.5. Additional Engine Measurements (For Reference Only Not Required For Production Assembly)
10.9.6. References
10.9.7. Appendix 1
10.9.8. Appendix 2
10.9.9. Flywheel Housing Radial Runout
10.9.10. Appendix 3
10.9.11. Flywheel Housing Radial Runout
10.9.12. Appendix 4
10.9.13. Flywheel/Flexplate Face Runout
10.9.14. Appendix 5
10.9.15. Flywheel/Flexplate Radial Runout
10.9.16. Appendix 6
10.9.17. Attachment Shaft Radial Runout Measurement (See Figure 112)
10.10. INTERFACE MODULE CHECKOUT PROCEDURE
10.10.1. Purpose
10.10.2. Necessary Equipment
10.10.3. Install the Application Code
10.10.4. How to Use the IM Realtime Data Monitor Software
10.10.5. Check for Fault Codes Associated With the Interface Module
10.10.6. Interface Module I/O
10.10.7. S/N ___________________ IM Installation Checkout Checklist
10.11. AUTOMATIC LUBRICATION SYSTEM CHECKOUT PROCEDURE
10.11.1. Lincoln Flow Master Phase 1 Auto Lube System With Fixed Hydraulic Controls
10.11.2. Lube Pump Startup / Purging Procedure
10.11.3. Truck Lube System Purging Procedure
10.11.4. Adjust Injector Settings
10.11.5. Timer
10.11.6. Warning System
10.12. RESERVE OIL SYSTEM CHECKOUT PROCEDURE
10.13. AIR CONDITIONING SYSTEM CHECKOUT PROCEDURE
10.14. HYDRAULIC SYSTEM CHECKOUT PROCEDURE
10.14.1. General information on system checkout
10.14.2. Hydraulic system checkout procedures
10.14.3. Hydraulic system checkout data sheet
10.14.4. Date shift completed
10.15. BRAKE SYSTEM CHECKOUT PROCEDURE
10.15.1. General information on system checkout
10.15.2. Brake system checkout procedures
10.15.3. Brake system checkout data sheet
10.16. KOMTRAX PLUS SETUP PROCEDURE
10.16.1. Purpose
10.16.2. Preliminary Procedures
10.16.3. Necessary Equipment
10.16.4. Check for KOMTRAX Plus System Faults
10.16.5. KOMTRAX Plus Setup
10.16.6. Begin KOMTRAX Plus Setup
10.17. KOMTRAX PLUS CHECKOUT PROCEDURE
10.17.1. Purpose
10.17.2. Preliminary Procedures
10.17.3. Necessary Equipment
10.17.4. Check for KOMTRAX Plus System Faults
10.17.5. Checkout Procedure
10.18. PAYLOAD METER IV CHECKOUT PROCEDURE
10.18.1. Appendix A
10.18.2. Appendix B
10.18.3. Payload Meter IV Checkout Procedure Confirmation
10.19. ELECTRICAL SYSTEM CHECKOUT PROCEDURE
10.19.1. General Description
10.19.2. General Precautions
10.19.3. AC Drive System Description
10.19.4. Visual Inspection
10.19.5. Resistance Checks
10.19.6. Voltage Check
10.19.7. Interface Module (IM) System Checkout
10.19.8. Checkout Completion Report
10.20. KOMVISION CHECKOUT PROCEDURE
10.20.1. STEP 1 Settings
10.21. WIRELESS BRIDGE CHECKOUT PROCEDURE
10.22. RETRACTABLE LADDER SYSTEM CHECKOUT PROCEDURE
10.22.1. Scope of Checkout Procedure
10.22.2. Required Software
10.22.3. Data to Record
10.22.4. Precheckout Items
10.22.5. Procedure Steps
10.22.6. Retractable Ladder System Checkout Data Sheet
10.23. SEAT BELTS AND TETHERS CHECKOUT PROCEDURE
10.23.1. GENERAL DESCRIPTION
10.24. FIELD ASSEMBLY INSPECTION REPORT
10.25. HOUR POSTCOMMISSIONING CHECKSHEET
11. Blank Page
12. Blank Page
13. CEAW008110_TP.pdf
13.1. CEAW008110
13.1.1. Field Assembly
13.1.2. Manual
13.1.2.1. Copyright 2016 Komatsu
13.1.2.1.1. Komatsu America Corp.