Komatsu BR380JG-3E0 Mobile Crusher Operation and Maintenance Manual EENAM04062

Komatsu BR380JG-3E0 Mobile Crusher Operation and Maintenance Manual EENAM04062 - Image 2

Komatsu BR380JG-3E0 Mobile Crusher Operation and Maintenance Manual EENAM04062 - Image 3

Komatsu BR380JG-3E0 Mobile Crusher Operation and Maintenance Manual EENAM04062

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: EENAM04062
Format: PDF
Size: 27.3MB
Number of Pages: 504

Category: Komatsu Operation and Maintenance Manual PDF

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Model List:
- BR380JG-3E0 Mobile Crusher

1. FOREWORD
1.1. READ THIS MANUAL
1.2. KOMATSU MACHINE OPERATOR PRIVACY POLICY
1.3. SAFETY INFORMATION
1.4. INTRODUCTION
1.4.1. MAIN USE OF MACHINE
1.4.2. DIRECTIONS OF MACHINE
1.5. ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION
1.6. PRODUCT INFORMATION
1.6.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
1.6.2. LOCATION OF ENGINE NUMBER PLATE
1.6.3. SERVICE METER LOCATION
1.6.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
1.6.5. SERIAL PLATE
1.7. DECLARATION OF CONFORMITY
1.8. CONTENTS
2. SAFETY
2.1. SAFETY
2.2. SAFETY LABELS
2.2.1. LOCATION OF SAFETY LABELS
2.2.2. CONTENTS OF SAFETY LABELS
2.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
2.3.1. PRECAUTIONS BEFORE STARTING OPERATION
2.3.2. PREPARATIONS FOR SAFE OPERATION
2.3.3. PRECAUTIONS TO PREVENT FIRE
2.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
2.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
2.3.6. UNAUTHORIZED MODIFICATION
2.3.7. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
2.3.8. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
2.4. PRECAUTIONS FOR OPERATION
2.4.1. PRECAUTIONS FOR JOBSITE
2.4.2. START ENGINE
2.4.3. PRECAUTIONS FOR OPERATION
2.4.4. PRECAUTIONS FOR TRANSPORTATION
2.4.5. TOWING AND BEING TOWED
2.5. WORK PRECAUTIONS
2.5.1. RESTRICT MATERIALS TO BE CRUSHED
2.5.2. OBEY INSTALLATION METHOD OF MACHINE
2.5.3. DO NOT ENTER THE AREA WHERE CRUSHED MATERIALS FLY OVER
2.6. CRUSHER OPERATION
2.6.1. CHECK AROUND YOURSELF
2.6.2. TURN MODE SELECTOR SWITCH TO OPERATION MODE POSITION
2.6.3. WORK SAFELY TOGETHER WITH HYDRAULIC EXCAVATORS ETC
2.6.4. CAUTION WHEN YOU OPERATE RADIO CONTROL
2.6.5. CHECK CRUSHER BEFORE WORK
2.6.6. PRECAUTIONS DURING CRUSHING
2.6.7. EMERGENCY WORK EQUIPMENT STOP DURING CRUSHING
2.6.8. REMOVE FOREIGN MATERIAL FROM CRUSHER
2.7. PRECAUTIONS FOR MAGNETIC SEPARATOR
2.8. PRECAUTIONS FOR MAINTENANCE
2.8.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
2.8.2. PRECAUTIONS FOR CHECK AND MAINTENANCE
2.9. PRECAUTIONS FOR DEF
2.9.1. GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING
2.9.2. PRECAUTIONS FOR ADDING
2.9.3. PRECAUTIONS FOR STORING
2.9.4. PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
2.9.5. OTHER PRECAUTIONS
3. OPERATION
3.1. GENERAL VIEW
3.1.1. MACHINE EQUIPMENT NAME
3.1.2. CONTROLS AND GAUGES NAMES
3.2. EXPLANATION OF COMPONENTS
3.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
3.2.2. SWITCHES
3.2.3. SWITCHES RELATED TO OPTION
3.2.4. CONTROL LEVER
3.2.5. OTHER EQUIPMENT
3.3. MACHINE OPERATIONS AND CONTROLS
3.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
3.3.2. METHOD FOR STARTING ENGINE
3.3.3. METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
3.3.4. METHOD FOR STOPPING ENGINE
3.3.5. METHOD FOR CHECKING AFTER STOPPING ENGINE
3.3.6. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
3.3.7. METHOD FOR STEERING MACHINE
3.3.8. OPERATE WORK EQUIPMENT
3.3.9. PROHIBITED OPERATIONS
3.3.10. PRECAUTIONS FOR WORKING ON SLOPE
3.3.11. HANDLE JAW CRUSHER
3.3.12. EFFECTIVE USE OF JAW CRUSHER
3.3.13. BASIC OPERATION OF GRIZZLY FEEDER (REMOVE MUCK EFFECTIVELY)
3.3.14. RECOMMENDED APPLICATIONS
3.3.15. CHECK AFTER YOU FINISH JAW CRUSHER OPERATION
3.3.16. CHECK AFTER YOU FINISH WORK
3.3.17. LOCK
3.4. TRANSPORTATION
3.4.1. TRANSPORTATION
3.4.2. PRECAUTIONS FOR TRANSPORTING MACHINE
3.4.3. SELECT TRANSPORTATION METHOD
3.4.4. LOADING AND UNLOADING WITH TRAILER
3.4.5. METHOD FOR LIFTING MACHINE
3.5. COLD WEATHER OPERATION
3.5.1. COLD WEATHER OPERATION INFORMATION
3.5.2. PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER
3.5.3. AFTER COLD WEATHER SEASON
3.6. PRECAUTIONS FOR LONGTERM STORAGE
3.6.1. PREPARATION FOR LONGTERM STORAGE
3.6.2. MAINTENANCE DURING LONGTERM STORAGE
3.6.3. STARTING MACHINE AFTER LONGTERM STORAGE
3.7. TROUBLES AND ACTIONS
3.7.1. ACTIONS WHEN RUNNING OUT OF FUEL
3.7.2. PHENOMENA THAT ARE NOT FAILURES
3.7.3. PRECAUTIONS FOR TOWING MACHINE
3.7.4. PRECAUTIONS FOR DISCHARGED BATTERY
3.7.5. OTHER TROUBLE
4. MAINTENANCE
4.1. PRECAUTIONS FOR MAINTENANCE
4.1.1. CHECK SERVICE METER READING
4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
4.1.3. KOMATSU GENUINE LUBRICANTS
4.1.4. FRESH AND CLEAN LUBRICANTS
4.1.5. CHECK DRAINED OIL AND USED FILTER
4.1.6. PRECAUTIONS FOR REFILLING OIL OR FUEL
4.1.7. PRECAUTIONS FOR ADDING DEF
4.1.8. WELDING INSTRUCTIONS
4.1.9. DO NOT DROP THINGS INSIDE MACHINE
4.1.10. PRECAUTIONS FOR KDPF
4.1.11. PRECAUTIONS FOR SCR ASSEMBLY
4.1.12. DUSTY JOBSITES
4.1.13. AVOID MIXING OIL
4.1.14. LOCK INSPECTION COVERS
4.1.15. BLEED AIR FROM HYDRAULIC CIRCUIT
4.1.16. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
4.1.17. CHECKS AFTER INSPECTION AND MAINTENANCE
4.1.18. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
4.1.19. CLOSE ENGINE HOOD SECURELY
4.2. OUTLINE OF MAINTENANCE
4.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
4.2.2. HANDLE ELECTRICAL COMPONENTS
4.2.3. HANDLE HYDRAULIC COMPONENTS
4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
4.3.1. CRUSHER ACCESSORY TOOL LIST
4.4. MAINTENANCE SCHEDULE
4.4.1. MAINTENANCE SCHEDULE TABLE
4.5. MAINTENANCE PROCEDURE
4.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
4.5.2. WHEN REQUIRED
4.5.3. CHECKS BEFORE STARTING
4.5.4. EVERY 10 HOURS MAINTENANCE
4.5.5. EVERY 100 HOURS MAINTENANCE
4.5.6. EVERY 250 HOURS MAINTENANCE
4.5.7. EVERY 500 HOURS MAINTENANCE
4.5.8. EVERY 1000 HOURS MAINTENANCE
4.5.9. EVERY 2000 HOURS MAINTENANCE
4.5.10. EVERY 4000 HOURS MAINTENANCE
4.5.11. EVERY 4500 HOURS MAINTENANCE
4.5.12. EVERY 5000 HOURS MAINTENANCE
4.5.13. EVERY 8000 HOURS MAINTENANCE
4.5.14. EVERY 9000 HOURS MAINTENANCE
5. SPECIFICATIONS
5.1. SPECIFICATIONS
5.1.1. SPECIFICATIONS BR380
6. ATTACHMENTS AND OPTIONS
6.1. PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS
6.1.1. READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY
6.1.2. CAUTION WHEN YOU INSTALL OR REMOVE
6.2. MAGNETIC SEPARATOR
6.2.1. CHECK AND MAINTENANCE
6.2.2. TROUBLES AND ACTIONS
6.3. MUCK DISCHARGE CONVEYER
6.3.1. PROCEDURE TO RAISE (FOLD) MUCK DISCHARGE CONVEYER
6.3.2. PROCEDURE TO LOWER (EXPAND) MUCK DISCHARGE CONVEYER
6.3.3. CHECK AND MAINTENANCE
6.3.4. TROUBLES AND ACTIONS
6.3.5. CONSUMABLE PARTS
6.3.6. SPECIFICATIONS OF MUCK DISCHARGE CONVEYER
6.4. MTYPE CHUTE
6.4.1. CHANGE MERGE OR DIVIDE FLOW OF MUCK
6.5. OPENING OF GRIZZLY BAR
6.6. HANDLE MACHINE READY FOR INSTALLATION OF ATTACHMENT
6.6.1. NAMES OF SWITCH ON CONTROL PANEL
6.6.2. OIL PRESSURE OUTLET
6.6.3. SPECIFICATION OF ATTACHMENT PORT
6.6.4. CONNECT OPTION
6.7. WATER SPRAY DEVICE
6.7.1. EXPLANATION OF COMPONENTS ON WATER SPRAY DEVICE
6.7.2. OPERATE WATER SPRAY DEVICE
6.7.3. CHECK AND MAINTENANCE
6.7.4. ADDITIONAL WATER SPRAY NOZZLE
6.8. AUTOGREASING SYSTEM
6.8.1. EXPLANATION OF COMPONENTS IN AUTOGREASING SYSTEM
6.8.2. LUBRICATION PORTION OF AUTOMATIC GREASE SYSTEM
6.8.3. OPERATE AUTOMATIC GREASE SYSTEM
6.8.4. CHECK AND MAINTENANCE
6.8.5. TROUBLES AND ACTIONS
7. REPLACEMENT PARTS
7.1. DEFINED LIFE PARTS
7.1.1. DEFINED LIFE PARTS LIST
7.2. CONSUMABLE PARTS
7.2.1. CONSUMABLE PARTS LIST
7.2.2. CONSUMABLE PARTS LIST OF JAW CRUSHER
7.2.3. CONSUMABLE PARTS LIST RELATED TO 1ST BELT CONVEYER
7.3. OTHER PARTS
7.3.1. OTHER PARTS LIST
7.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
7.4.1. LUBRICATION CHART
7.4.2. USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
7.4.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
8. INDEX