Komatsu D375A-5E0 Galeo Bull Dozer Operation and Maintenance Manual TEN00140-00

Description

• Model List:
  • D375A-5E0 Galeo Bull Dozer

• 1. MAIN MENU
• 2. COVER
• 3. FOREWORD
• 3.1. FOREWORD
• 3.2. SAFETY INFORMATION
• 3.3. INTRODUCTION
• 3.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
• 3.3.2. VISIBILITY FROM OPERATORS SEAT
• 3.3.3. BREAKING IN THE MACHINE
• 3.4. NECESSARY INFORMATION
• 3.4.1. PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE
• 3.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
• 3.4.3. BLADE SERIAL NO. PLATE POSITION
• 3.4.4. RIPPER SERIAL NO. PLATE POSITION
• 3.4.5. ROPS, FOPS NO. PLATE POSITION
• 3.4.6. POSITION OF SERVICE METER
• 3.4.7. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 4. CONTENTS
• 5. SAFETY
• 5.1. SAFETY
• 5.2. SAFETY LABELS
• 5.2.1. POSITIONS OF SAFETY PICTOGRAMS
• 5.2.2. SAFETY LABELS
• 5.3. GENERAL PRECAUTIONS
• 5.3.1. SAFETY RULES
• 5.3.2. IF ABNORMALITIES ARE FOUND
• 5.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
• 5.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 5.3.5. SAFETY FEATURES
• 5.3.6. KEEP MACHINE CLEAN
• 5.3.7. INSIDE OPERATORS COMPARTMENT
• 5.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
• 5.3.9. HANDRAILS AND STEPS
• 5.3.10. PRECAUTIONS WHEN WORKING IN HIGH PLACES
• 5.3.11. MOUNTING AND DISMOUNTING
• 5.3.12. NO PEOPLE ON ATTACHMENTS
• 5.3.13. CRUSHING OR CUTTING PREVENTION
• 5.3.14. PREVENTION OF BURNS
• 5.3.15. FIRE PREVENTION
• 5.3.16. ACTION IF FIRE OCCURS
• 5.3.17. WINDOW WASHER LIQUID
• 5.3.18. PRECAUTIONS WHEN USING ROPS
• 5.3.19. PRECAUTIONS FOR ATTACHMENTS
• 5.3.20. CAB WINDOW GLASSES
• 5.3.21. UNAUTHORIZED MODIFICATION
• 5.3.22. SAFETY AT WORKSITE
• 5.3.23. WORKING ON LOOSE GROUND
• 5.3.24. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
• 5.3.25. ENSURE GOOD VISIBILITY
• 5.3.26. VENTILATION FOR ENCLOSED AREAS
• 5.3.27. CHECKING SIGNALMANS SIGNALS AND SIGNS
• 5.3.28. BE CAREFUL ABOUT ASBESTOS DUST
• 5.4. PRECAUTIONS FOR OPERATION
• 5.4.1. BEFORE STARTING ENGINE
• 5.4.2. OPERATION
• 5.4.3. TRANSPORTATION
• 5.4.4. BATTERY
• 5.4.5. TOWING
• 5.5. PRECAUTIONS FOR MAINTENANCE
• 5.5.1. WARNING TAG
• 5.5.2. KEEP WORK PLACE CLEAN AND TIDY
• 5.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
• 5.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
• 5.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
• 5.5.6. PROPER TOOLS
• 5.5.7. HANDLING ACCUMULATOR
• 5.5.8. PERSONNEL
• 5.5.9. ATTACHMENTS
• 5.5.10. WORK UNDER THE MACHINE
• 5.5.11. NOISE
• 5.5.12. PRECAUTIONS WHEN USING HAMMER
• 5.5.13. REPAIR WELDING
• 5.5.14. REMOVING BATTERY TERMINAL
• 5.5.15. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
• 5.5.16. DO NOT DISASSEMBLE RECOIL SPRING
• 5.5.17. PRECAUTION WITH HIGHPRESSURE OIL
• 5.5.18. PRECAUTION FOR HIGH FUEL PRESSURE
• 5.5.19. HANDLING HIGHPRESSURE HOSES
• 5.5.20. PRECAUTION FOR HIGH VOLTAGE
• 5.5.21. WASTE MATERIAL
• 5.5.22. MAINTENANCE FOR AIR CONDITIONER
• 5.5.23. COMPRESSED AIR
• 5.5.24. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 6. OPERATION
• 6.1. GENERAL VIEW
• 6.1.1. GENERAL VIEW OF MACHINE
• 6.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 6.2. EXPLANATION OF COMPONENTS
• 6.2.1. FRONT PANEL
• 6.2.2. SWITCHES
• 6.2.3. CONTROL LEVERS, PEDALS
• 6.2.4. DUST INDICATOR
• 6.2.5. POWER SOURCE
• 6.2.6. FUSE BOX
• 6.2.7. DOOR OPEN LOCK
• 6.2.8. SASH GLASS INTERMEDIATE LOCK
• 6.2.9. DOOR POCKET
• 6.2.10. ASHTRAY
• 6.2.11. TOOL BOX
• 6.2.12. CAR STEREO, HANDLING
• 6.2.13. AIR CONDITIONER, HANDLING
• 6.3. OPERATION
• 6.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
• 6.3.2. STARTING ENGINE
• 6.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 6.3.4. STOPPING ENGINE
• 6.3.5. MOVING MACHINE
• 6.3.6. STOPPING MACHINE
• 6.3.7. SHIFTING GEAR
• 6.3.8. SHIFTING BETWEEN FORWARD AND REVERSE
• 6.3.9. STEERING MACHINE
• 6.3.10. PRECAUTIONS FOR OPERATION
• 6.3.11. PARKING MACHINE
• 6.3.12. CHECK AFTER STOPPING ENGINE
• 6.3.13. CHECK AFTER FINISHING WORK
• 6.3.14. LOCKING
• 6.3.15. WORK POSSIBLE USING BULLDOZER
• 6.3.16. EFFECTIVE USE OF MODE SELECTION SYSTEM
• 6.3.17. RIPPER OPERATION
• 6.3.18. OPERATING METHOD FOR RIPPING OPERATIONS
• 6.3.19. ADJUSTING POSTURE OF WORK EQUIPMENT
• 6.3.20. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 6.4. TRANSPORTATION
• 6.4.1. TRANSPORTATION PROCEDURE
• 6.4.2. LOADING, UNLOADING WORK
• 6.4.3. METHOD OF LIFTING MACHINE
• 6.4.4. TRAVELING ON ROADS
• 6.4.5. REMOVAL OF CAB
• 6.4.6. INSTALLATION OF CAB
• 6.4.7. INSTALLATION OF ROPS
• 6.5. COLD WEATHER OPERATION
• 6.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 6.5.2. AFTER COMPLETION OF WORK
• 6.5.3. AFTER COLD WEATHER
• 6.6. LONGTERM STORAGE
• 6.6.1. BEFORE STORAGE
• 6.6.2. DURING STORAGE
• 6.6.3. AFTER STORAGE
• 6.7. TROUBLESHOOTING
• 6.7.1. AFTER RUNNING OUT OF FUEL
• 6.7.2. METHOD OF TOWING MACHINE
• 6.7.3. IF BATTERY IS DISCHARGED
• 6.7.4. OTHER TROUBLE
• 6.7.5. WHEN MODE SELECTION SYSTEM FLASHES
• 7. MAINTENANCE
• 7.1. GUIDES TO MAINTENANCE
• 7.2. OUTLINES OF SERVICE
• 7.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 7.2.2. OUTLINE OF ELECTRIC SYSTEM
• 7.2.3. HANDLING HYDRAULIC RELATED EQUIPMENT
• 7.3. WEAR PARTS LIST
• 7.3.1. WEAR PARTS LIST
• 7.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 7.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 7.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 7.5.1. TORQUE LIST
• 7.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 7.6.1. SAFETY CRITICAL PARTS
• 7.7. MAINTENANCE SCHEDULE CHART
• 7.7.1. MAINTENANCE SCHEDULE CHART
• 7.8. SERVICE PROCEDURE
• 7.8.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
• 7.8.2. WHEN REQUIRED
• 7.8.3. CHECK BEFORE STARTING
• 7.8.4. EVERY 250 HOURS SERVICE
• 7.8.5. EVERY 500 HOURS SERVICE
• 7.8.6. EVERY 1000 HOURS SERVICE
• 7.8.7. EVERY 2000 HOURS SERVICE
• 7.8.8. EVERY 4000 HOURS SERVICE
• 7.8.9. EVERY 8000 HOURS SERVICE
• 8. SPECIFICATIONS
• 8.1. SPECIFICATIONS
• 9. ATTACHMENTS, OPTIONS
• 9.1. GENERAL PRECAUTIONS
• 9.1.1. PRECAUTIONS RELATED TO SAFETY
• 9.2. SELECTION OF TRACK SHOE
• 9.2.1. SELECTION OF TRACK SHOES
• 9.3. PROCEDURE FOR SELECTING RIPPER POINT
• 9.3.1. PROCEDURE FOR SELECTING RIPPER POINT
• 9.4. CAP WITH LOCK, HANDLING
• 9.4.1. METHOD OF OPENING AND CLOSING CAP WITH LOCK
• 9.5. EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER
• 9.5.1. BLADE CONDITION
• 9.5.2. DOZING WORK
• 9.5.3. LEVELING (SPREADING) OPERATION
• 9.5.4. DITCHING OPERATION
• 9.5.5. BOULDER RAISING OPERATION
• 9.5.6. SIDECUTTING OPERATIONS
• 9.5.7. HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)
• 9.6. SHOE SLIP CONTROL
• 9.6.1. MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)
• 9.6.2. EFFECTIVE USE OF MODE SELECTION SYSTEM
• 9.6.3. IF MODE SELECTION SYSTEM FLASHES
• 9.7. HANDLING MACHINES EQUIPPED WITH VHMS
• 9.7.1. VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED
• 9.7.2. VHMS AND COMMUNICATIONS TERMINAL INSTALLED
• 10. INDEX