Komatsu FB09EX-11, FB14EX-11, FB15EX-11, FB18EX-11, FB15EXG-11, FB18EXG-11, FB20EX-11, FB25EX-11, FB20EXG-11, FB25EXG Operation and Maintenance Manual TEN00568-03

Description

• Model List:
  • FB09EX-11 Electric Lift Truck
  • FB14EX-11 Electric Lift Truck
  • FB15EX-11 Electric Lift Truck
  • FB18EX-11 Electric Lift Truck
  • FB15EXG-11 Electric Lift Truck
  • FB18EXG-11 Electric Lift Truck
  • FB20EX-11 Electric Lift Truck
  • FB25EX-11 Electric Lift Truck
  • FB20EXG-11 Electric Lift Truck
  • FB25EXG-11 Electric Lift Truck
  • FB30-11 Electric Lift Truck

• 1. INTRODUCTION
• 1.1. ABOUT THIS MANUAL
• 1.2. FOR YOUR SAFETY
• 1.2.1. SIGNAL WORDS
• 1.2.2. SAFETY INDICATORS
• 1.3. APPLICABLE MODEL AND SERIAL No.
• 1.4. GENERAL VIEW OF LIFT TRUCK
• 1.4.1. APPLICATION OF LIFT TRUCK
• 1.4.2. DIRECTION OF LIFT TRUCK
• 1.5. UNITS OF MEASURE
• 1.6. QUALIFICATION FOR OPERATION
• 1.7. RUNNING IN NEW LIFT TRUCK
• 1.7.1. RUNNING IN NEW LIFT TRUCK
• 1.7.2. MAINTENANCE FOR NEW LIFT TRUCK
• 1.8. WARRANTY AND SERVICE
• 1.8.1. PERIODICAL EXCHANGE PARTS
• 1.8.2. USE OF GENUINE PARTS AND OILS
• 1.9. NECESSARY INFORMATION OF LIFT TRUCK
• 1.9.1. MEMORANDUM (To be filled by KOMATSU FORKLIFT distributor)
• 1.9.2. MODEL AND SERIAL NO. LOCATION
• 2. SAFETY
• 2.1. SAFETY LABEL
• 2.1.1. SAFETY LABEL LOCATION CHART
• 2.1.2. SAFETY LABELS
• 2.2. BASIC PRECAUTIONS
• 2.2.1. FOLLOW RULES
• 2.2.2. NEVER OPERATE THE BROKENDOWN LIFT TRUCK
• 2.2.3. WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
• 2.2.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 2.2.5. CAUTIONS FOR SAFETYRELATED EQUIPMENT
• 2.2.6. PRACTICE SUFFICIENTLY BEFORE OPERATION
• 2.2.7. JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
• 2.2.8. KEEP THE OPERATORS COMPARTMENT AND PLATFORM CLEAN AND TIDY
• 2.2.9. PRECAUTION WHEN WASHING LIFT TRUCK
• 2.2.10. TO AVOID BURN INJURY
• 2.2.11. FIRE PREVENTION
• 2.2.12. IF A FIRE BREAKS OUT
• 2.2.13. INSTALLATION OF FIRE EXTINGUISHER(IF EQUIPPED)
• 2.2.14. DO NOT MODIFY THE LIFT TRUCK
• 2.2.15. DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
• 2.2.16. SECURE SAFETY AT THE WORKING AREA
• 2.2.17. ASBESTOS CAUTION
• 2.2.18. WINDOW WASHER CAUTION
• 2.3. STARTUP INSPECTION
• 2.4. TRAVELING THE LIFT TRUCK
• 2.4.1. PREPARATION BEFORE TRAVELING THE LIFT TRUCK
• 2.4.2. WHILE TRAVELING THE LIFT TRUCK
• 2.4.3. STOPPING AND PARKING
• 2.4.4. TOWING
• 2.5. LOAD HANDLING OPERATION
• 2.6. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
• 2.6.1. ALWAY PERFORM THE STARTUP INSPECTION
• 2.6.2. PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
• 2.6.3. KEEP THE WORKING AREA CLEAN AND TIDY
• 2.6.4. CAUTIONS BEFORE INSPECTION AND MAINTENANCE
• 2.6.5. KEEP UNAUTHORIZED PEOPLE OFF
• 2.6.6. USE OF RIGHT TOOLS AND EQUIPMENT
• 2.6.7. CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
• 2.6.8. AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
• 2.6.9. BE CAREFUL OF HIGH PRESSURE OIL
• 2.6.10. BEWARE OF ROTATING COOLING FAN
• 2.6.11. CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
• 2.6.12. CAUTIONS WHEN REPLACING THE SEAT
• 2.6.13. REMOVING THE BATTERY PLUG
• 2.6.14. CAUTION WHEN HANDLING BATTERY
• 2.6.15. CAUTION WHEN HANDLING TIRES
• 2.6.16. CAUTION IN WASTE DISPOSAL
• 2.6.17. CAUTION AFTER INSPECTION AND REPAIR
• 2.6.18. PERIODIC INSPECTION OF SAFETY CRITICAL PARTS
• 2.7. HOISTING AND TRANSPORTING THE LIFT TRUCK
• 2.7.1. CAUTION WHEN HOISTING THE LIFT TRUCK
• 2.7.2. PRECAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
• 2.8. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
• 2.8.1. LONGITUDINAL STABILITY
• 2.8.2. CENTER OF GRAVITY OF A LOAD
• 2.8.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
• 2.8.4. ACTUAL CAPACITY
• 2.8.5. SERIAL NO. PLATE AND LOAD TABLE
• 2.8.6. INTRODUCTION OF OPTIONAL SAFETY DEVICE
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. GENERAL VIEW OF LIFT TRUCK
• 3.1.2. INSTRUMENTS AND CONTROLS
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. EXPLANATION OF CONTROLS AND GAUGES
• 3.2.2. SINGLE ACTION WATER REFILLER
• 3.2.3. FORK STOPPER
• 3.3. OPERATORS COMPARTMENT
• 3.3.1. ADJUSTING POSITION OF STEERING WHEEL
• 3.3.2. STARTING LIFT TRUCK OFF
• 3.3.2.1. NEUTRAL SAFETY
• 3.3.2.2. TRAVEL INTERLOCK FUNCTION (FB30)
• 3.3.3. STARTING ON SLOPE
• 3.3.4. TRAVELING OVER RAMPS
• 3.3.5. TEMPORARY STOPPING AND PARKING
• 3.3.5.1. WHEN LEAVING THE LIFT TRUCK UNATTENDED
• 3.3.5.2. PARKING BRAKE ALARM BUZZER (FB30)
• 3.3.5.3. LONGTERM PARKING
• 3.3.6. FORK SPREAD ADJUSTMENT
• 3.3.7. LOAD HANDLING OPERATION
• 3.3.7.1. OPERATION OF CONTROL LEVERS
• 3.3.7.2. LIFT INTERLOCK FUNCTION (FB30)
• 3.3.7.3. PICKING UP
• 3.3.7.4. STACKING
• 3.4. BATTERY CHARGING
• 3.4.1. CHARGING BY STATIONARY BATTERY CHARGER
• 3.4.2. REPLACING BATTERY
• 3.4.3. MAINTAINING LONG BATTERY LIFE
• 3.5. LIFT TRUCKS WITH COLDSTORAGE MODEL
• 3.5.1. EXPLANATION OF LIFT TRUCKS WITH COLDSTORAGE MODEL
• 3.5.1.1. PRECAUTIONS FOR USE
• 3.5.1.2. PRECAUTIONS FOR CHARGING
• 3.5.1.3. SUITABLE LUBRICANT
• 3.5.1.4. OTHER
• 3.6. LONGTERM STORAGE
• 3.6.1. BEFORE STORAGE
• 3.6.2. DURING STORAGE
• 3.6.3. AFTER STORAGE
• 4. MAINTENANCE
• 4.1. CHECK BEFORE OPERATION
• 4.1.1. CHECK BEFORE OPERATION (WITH KEY SWITCH OFF)
• 4.1.1.1. CHECK AFTER STARTING (WITH KEY SWITCH ON)
• 4.1.1.2. CHECK WHILE ADVANCING SLOWLY
• 4.1.1.3. CHECK OF WORK EQUIPMENT OPERATION
• 4.2. CHECK AFTER OPERATION
• 4.3. OUTLINE OF SERVICE
• 4.3.1. SUITABLE OIL
• 4.3.1.2. GREASE
• 4.3.1.3. OIL STORAGE AND PRESERVATION
• 4.3.1.4. FILTERS
• 4.4. LUBRICANT LIST
• 4.4.1. LUBRICANT LIST
• 4.4.2. OIL AND GREASING CHART (OIL, GREASE LOCATIONS AND INSPECTION AND MAINTENANCE INTERVALS)
• 4.4.3. OIL AND GREASING CHART (OIL, GREASE LOCATIONS AND INSPECTION AND MAINTENANCE INTERVALS) (FOR EU)
• 4.5. INSPECTION AND MAINTENANCE SCHEDULE CHART
• 4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 4.7. MAINTENANCE
• 4.7.1. CHECK BRAKE LINK FOR BACKLASH, LOOSENESS, DAMAGE AND WEAR
• 4.7.2. CHANGE OIL IN TRANSFER CASE (INCLUDING DIFFERENTIAL CASE)
• 4.7.2.1. CHECK TRANSFER CASE OIL LEVEL
• 4.7.2.2. CHANGE OIL IN TRANSFER CASE
• 4.7.3. CHANGE HYDRAULIC TANK
• 4.7.4. CHECK BATTERY VOLTAGE AFTER CHARGING
• 4.7.5. SELECTION OF CHARGER POWER SUPPLY VOLTAGE TAP
• 4.7.6. REPLACING FUSES
• 4.7.6.1. AREA UNDER FLOOR PLATE
• 4.7.6.2. STATIONARY CHARGER
• 4.7.6.3. CONTROLLER
• 4.7.7. REPLACING TIRES
• 4.7.7.1. TIRE FOR BATTERYPOWERED LIFT TRUCK
• 4.7.8. REPLACING LAMPS
• 4.8. WASHING LIFT TRUCK
• 4.9. SERVICE DATA
• 4.9.1. SERVICE DATA
• 4.9.2. TORQUE LIST
• 5. TECHNICAL DATA
• 5.1. TECHNICAL DATA
• 6. EC DECLARATION OF CONFORMITY
• 6.1. EC DECLARATION OF CONFORMITY(FB20EX3011)
• 6.2. TIEDOWN POSITIONS OF LIFT TRUCK
• 7. ATTACHMENT
• 7.1. OPERATION OF SIDE SHIFT
• 7.1.1. ATTACHMENT MODEL PLATE LOCATION, SERIAL NO.
• 7.1.2. SAFETY OF ATTACHEMENTS
• 7.1.3. SAFETY LABEL
• 7.1.4. FEATURES OF ATTACHMENTS
• 7.1.5. GENERAL VIEW
• 7.1.6. EXPLANATION OF COMPONENTS
• 7.1.7. OPERATION
• 7.1.8. INSPECTION AND MAINTENANCE SCHEDULE CHART
• 7.1.9. MAINTENANCE WORK
• 8. OPTIONS
• 8.1. HANDLING CLAMP OPEN GUARD
• 9. INDEX