Description
-
Model List:
- FD100-8 Forklift Truck
- FD115-8 Forklift Truck
- FD135-8 Forklift Truck
- FD150E-8 Forklift Truck
- FD160E-8 Forklift Truck
- 1. INTRODUCTION
- 1.1. INTRODUCTION
- 1.2. ABOUT THIS MANUAL
- 1.3. ENGINE MOUNTED ON THIS LIFT TRUCK
- 1.3.1. EXHAUST GAS CONTROL
- 1.3.2. CERTIFICATION LABEL AFFIXED POSITION
- 1.4. FOR YOUR SAFETY
- 1.4.1. SIGNAL WORDS
- 1.4.2. SAFETY INDICATORS
- 1.5. APPLICABLE MODEL AND SERIAL No.
- 1.6. GENERAL VIEW OF LIFT TRUCK
- 1.6.1. APPLICATION OF LIFT TRUCK
- 1.6.2. DIRECTION OF LIFT TRUCK
- 1.7. UNITS OF MEASURE
- 1.8. QUALIFICATION FOR OPERATION
- 1.9. RUNNING IN NEW LIFT TRUCK
- 1.9.1. RUNNING IN NEW LIFT TRUCK
- 1.9.2. MAINTENANCE FOR NEW LIFT TRUCK
- 1.10. WARRANTY AND SERVICE
- 1.10.1. PERIODICAL EXCHANGE PARTS
- 1.10.2. USE OF GENUINE PARTS AND OILS
- 1.11. NECESSARY INFORMATION OF LIFT TRUCK
- 1.11.1. MEMORANDUM (To be filled by KOMATSU FORKLIFT distributor)
- 1.11.2. MODEL AND SERIAL NO. LOCATION
- 1.11.3. ENGINE SERIAL NO. PLATE OR EMBOSSED LOCATION
- 1.11.4. HOUR METER LOCATION
- 2. CONTENTS
- 2.1. INTRODUCTION 11
- 2.1.1. ABOUT THIS MANUAL 12
- 2.1.2. ENGINE MOUNTED ON THIS LIFT TRUCK 13
- 2.1.3. FOR YOUR SAFETY 14
- 2.1.4. APPLICABLE MODEL AND SERIAL No. 16
- 2.1.5. GENERAL VIEW OF LIFT TRUCK 16
- 2.1.6. UNITS OF MEASURE 16
- 2.1.7. QUALIFICATION FOR OPERATION 17
- 2.1.8. RUNNING IN NEW LIFT TRUCK 17
- 2.1.9. WARRANTY AND SERVICE 17
- 2.1.10. NECESSARY INFORMATION OF LIFT TRUCK 18
- 2.2. SAFETY 21
- 2.2.1. SAFETY LABEL 22
- 2.2.2. BASIC PRECAUTIONS 28
- 2.2.3. BEFORE STARTING OPERATION 215
- 2.2.4. TRAVELING THE LIFT TRUCK 217
- 2.2.5. LOAD HANDLING OPERATION 226
- 2.2.6. PRECAUTIONS FOR INSPECTION AND MAINTENANCE 231
- 2.2.7. HOISTING AND TRANSPORTING THE LIFT TRUCK 238
- 2.2.8. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING) 239
- 2.3. OPERATION 31
- 2.3.1. GENERAL VIEW 32
- 2.3.2. EXPLANATION OF COMPONENTS 35
- 2.3.3. OPERATION 323
- 2.4. INSPECTION AND MAINTENANCE 41
- 2.4.1. ABOUT INSPECTION AND MAINTENANCE 42
- 2.4.2. STARTUP INSPECTION 42
- 2.4.3. CHECKING AND REPORTING AFTER OPERATION 420
- 2.4.4. SIMPLE MAINTENANCE 421
- 2.4.5. PROCEDURE FOR A DOWN BATTERY 437
- 2.4.6. RUNNING IN COLD WEATHER 439
- 2.4.7. ACTION IN ENGINE OVERHEATING 441
- 2.4.8. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY 443
- 2.4.9. ACTION TO TAKE IF THE FORK FAILS TO LOWER 444
- 2.4.10. WASHING LIFT TRUCK 445
- 2.4.11. LONGTERM STORAGE 446
- 2.4.12. HOISTING LIFT TRUCK 447
- 2.4.13. LOADING AND UNLOADING OF LIFT TRUCK 448
- 2.4.14. INSPECTION AND MAINTENANCE SCHEDULE CHART 449
- 2.4.15. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 454
- 2.4.16. SERVICE DATA 455
- 2.5. TECHNICAL DATA 51
- 2.6. EMISSION CONTROL WARRANTY STATEMENT 61
- 2.7. INDEX 71
- 3. SAFETY
- 3.1. SAFETY
- 3.2. SAFETY LABEL
- 3.2.1. SAFETY LABEL LOCATION CHART
- 3.2.2. SAFETY LABELS
- 3.3. BASIC PRECAUTIONS
- 3.3.1. FOLLOW RULES
- 3.3.2. NEVER OPERATE THE BROKENDOWN LIFT TRUCK
- 3.3.3. WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
- 3.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
- 3.3.5. CAUTIONS FOR SAFETYRELATED EQUIPMENT
- 3.3.6. PRACTICE SUFFICIENTLY BEFORE OPERATION
- 3.3.7. JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
- 3.3.8. KEEP THE OPERATORS COMPARTMENT AND PLATFORM CLEAN AND TIDY
- 3.3.9. PRECAUTION WHEN WASHING LIFT TRUCK
- 3.3.10. TO AVOID BURN INJURY
- 3.3.11. FIRE PREVENTION
- 3.3.12. IF A FIRE BREAKS OUT
- 3.3.13. DO NOT MODIFY THE LIFT TRUCK
- 3.3.14. DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
- 3.3.15. SECURE SAFETY AT THE WORKING AREA
- 3.3.16. ENGINE EXHAUST GAS IS POISONOUS
- 3.3.17. ASBESTOS CAUTION
- 3.3.18. WINDOW WASHER CAUTION
- 3.4. BEFORE STARTING OPERATION
- 3.4.1. STARTUP INSPECTION
- 3.4.2. INSPECTION AND ADJUSTMENT BEFORE STARTING ENGINE
- 3.4.3. STARTUP INSPECTION
- 3.5. TRAVELING THE LIFT TRUCK
- 3.5.1. PREPARATION BEFORE TRAVELING THE LIFT TRUCK
- 3.5.2. WHILE TRAVELING THE LIFT TRUCK
- 3.5.3. STOPPING AND PARKING
- 3.5.4. TOWING
- 3.6. LOAD HANDLING OPERATION
- 3.7. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- 3.7.1. ALWAYS PERFORM THE STARTUP INSPECTION
- 3.7.2. PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
- 3.7.3. KEEP THE WORKING AREA CLEAN AND TIDY
- 3.7.4. CAUTIONS BEFORE INSPECTION AND MAINTENANCE
- 3.7.5. KEEP UNAUTHORIZED PEOPLE OFF
- 3.7.6. USE OF RIGHT TOOLS AND EQUIPMENT
- 3.7.7. CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
- 3.7.8. AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
- 3.7.9. BE CAREFUL OF BOILING COOLANT
- 3.7.10. BE CAREFUL OF HIGH PRESSURE OIL
- 3.7.11. BEWARE OF ROTATING COOLING FAN AND BELT
- 3.7.12. CAUTION WHEN REPAIRING THE ELECTRICAL SYSTEM
- 3.7.13. CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
- 3.7.14. CAUTIONS WHEN REPLACING THE SEAT
- 3.7.15. CAUTION WHEN HANDLING BATTERY
- 3.7.16. STRICTLY FOLLOW THE INSTRUCTIONS SHOWN BELOW TO AVOID GENERATION OF SPARKS
- 3.7.17. CAUTION WHEN CHARGING A BATTERY
- 3.7.18. CAUTION WHEN HANDLING TYRES
- 3.7.19. CAUTION AFTER INSPECTION AND REPAIR
- 3.7.20. PERIODIC INSPECTION OF SAFETY CRITICAL PARTS
- 3.8. HOISTING AND TRANSPORTING THE LIFT TRUCK
- 3.8.1. CAUTION WHEN HOISTING THE LIFT TRUCK
- 3.8.2. PRECAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
- 3.9. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
- 3.9.1. LONGITUDINAL STABILITY
- 3.9.2. CENTER OF GRAVITY OF A LOAD
- 3.9.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
- 3.9.4. ACTUAL CAPACITY
- 3.9.5. SERIAL NO. AND LOAD TABLE
- 3.9.6. INTRODUCTION OF OPTIONAL SAFETY DEVICE
- 4. OPERATION
- 4.1. OPERATION
- 4.2. GENERAL VIEW
- 4.2.1. GENERAL VIEW OF LIFT TRUCK
- 4.2.2. INSTRUMENTS AND CONTROLS
- 4.3. EXPLANATION OF COMPONENTS
- 4.3.1. METER PANEL
- 4.3.2. OPERATING DEVICES
- 4.4. OPERATION
- 4.4.1. STARTUP INSPECTION
- 4.4.2. MOUNTING / DISMOUNTING AND OPERATING POSTURE ADJUSTMENT
- 4.4.3. STARTING, GEAR SHIFTING, AND TRAVELING
- 4.4.4. STARTING AND STOPPING ON SLOPE
- 4.4.5. INCHING TRAVEL
- 4.4.6. TURNING
- 4.4.7. OPERATION ON SNOWY AND FROZEN ROADS
- 4.4.8. TEMPORARY STOPPING, PARKING AND STOPPING
- 4.4.9. LOAD HANDLING OPERATION
- 4.4.10. CHECKING AFTER OPERATION
- 5. INSPECTION AND MAINTENANCE
- 5.1. INSPECTION AND MAINTENANCE
- 5.2. ABOUT INSPECTION AND MAINTENANCE
- 5.3. STARTUP INSPECTION
- 5.3.1. CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY
- 5.3.2. WALK AROUND A LIFT TRUCK
- 5.3.3. INSPECTION CONDUCTED BY OPENING COVER AND HOOD
- 5.3.4. CHECKING FROM THE OPERATOR SEAT
- 5.3.5. CHECK BY SETTING THE STARTING SWITCH TO (ON) POSITION
- 5.3.6. CHECKING WITH THE ENGINE STARTED
- 5.3.7. CHECKING WHILE TRAVELING SLOWLY
- 5.3.8. CHECKING BY OPERATING THE WORK EQUIPMENT LEVER
- 5.3.9. CHECKING OF SAFETY FUNCTION
- 5.4. CHECKING AND REPORTING AFTER OPERATION
- 5.5. SIMPLE MAINTENANCE
- 5.5.1. GREASES AND FUEL
- 5.5.2. AIR CLEANER ELEMENT CLEANING
- 5.5.3. FUEL PREFILTER AIR BLEEDING
- 5.5.4. REPLACING TYRES
- 5.5.5. ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT
- 5.5.6. REPLACING FUSES
- 5.5.7. REPLACING BULBS
- 5.5.8. CHECKING BRAKE ACCUMULATOR
- 5.5.9. CHECKING FOR LOOSE ENGINE HIGHPRESSURE PIPING CLAMPS, HARDENING OF RUBBER
- 5.5.10. CHECKING FOR MISSING FUEL SPRAY PREVENTION CAPS, HARDENING OF RUBBER
- 5.6. PROCEDURE FOR A DOWN BATTERY
- 5.7. RUNNING IN COLD WEATHER
- 5.8. ACTION IN ENGINE OVERHEATING
- 5.9. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY
- 5.10. ACTION TO TAKE IF THE FORK FAILS TO LOWER
- 5.11. WASHING LIFT TRUCK
- 5.12. LONGTERM STORAGE
- 5.13. HOISTING LIFT TRUCK
- 5.14. LOADING AND UNLOADING OF LIFT TRUCK
- 5.15. INSPECTION AND MAINTENANCE SCHEDULE CHART
- 5.16. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- 5.17. SERVICE DATA
- 6. TECHNICAL DATA
- 6.1. TECHNICAL DATA
- 7. EMISSION CONTROL WARRANTY STATEMENT
- 7.1. EMISSION CONTROL WARRANTY
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