Komatsu HD1500-8 Dump Truck Operation and Maintenance Manual PEN01641-06

Description

• Model List:
  • HD1500-8 Dump Truck

• 1. COVER
• 2. FOREWORD
• 2.1. CONTENTS
• 2.2. READ THIS MANUAL
• 2.3. SAFETY INFORMATION
• 2.4. INTRODUCTION
• 2.4.1. MAIN USE OF MACHINE
• 2.4.2. DIRECTIONS OF MACHINE
• 2.4.3. VISIBILITY FROM OPERATORS SEAT
• 2.5. PRODUCT INFORMATION
• 2.5.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 2.5.2. LOCATION OF ENGINE NUMBER PLATE
• 2.5.3. SERVICE METER LOCATION
• 2.5.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 2.6. ABBREVIATION LIST
• 3. SAFETY
• 3.1. SAFETY LABELS
• 3.1.1. LOCATION OF SAFETY LABELS
• 3.1.2. CONTENTS OF SAFETY LABELS
• 3.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
• 3.2.1. PRECAUTIONS BEFORE STARTING OPERATION
• 3.2.2. PREPARATIONS FOR SAFE OPERATION
• 3.2.3. PRECAUTIONS TO PREVENT FIRE
• 3.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
• 3.2.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
• 3.2.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
• 3.2.7. UNAUTHORIZED MODIFICATION
• 3.2.8. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
• 3.2.9. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
• 3.3. PRECAUTIONS FOR OPERATION
• 3.3.1. PRECAUTIONS FOR JOBSITE
• 3.3.2. START ENGINE
• 3.3.3. PRECAUTIONS FOR OPERATION
• 3.3.4. TRANSPORTATION
• 3.3.5. TOWING AND BEING TOWED
• 3.4. PRECAUTIONS FOR MAINTENANCE
• 3.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
• 3.4.2. PRECAUTIONS FOR CHECK AND MAINTENANCE
• 3.4.3. TIRES
• 4. OPERATION
• 4.1. GENERAL VIEW
• 4.1.1. MACHINE EQUIPMENT NAME
• 4.1.2. CONTROLS AND GAUGES NAMES
• 4.1.3. OTHER EQUIPMENT NAME
• 4.2. EXPLANATION OF COMPONENTS
• 4.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
• 4.2.2. SWITCHES
• 4.2.3. CONTROL LEVERS AND PEDALS
• 4.2.4. OTHER EQUIPMENT
• 4.3. MACHINE OPERATIONS AND CONTROLS
• 4.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
• 4.3.2. METHOD FOR STARTING ENGINE
• 4.3.3. METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 4.3.4. METHOD FOR STOPPING ENGINE
• 4.3.5. METHOD FOR CHECKING AFTER STOPPING ENGINE
• 4.3.6. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
• 4.3.7. METHOD FOR SHIFTING GEARS
• 4.3.8. METHOD FOR TRAVELING DOWNHILL
• 4.3.9. METHOD FOR TURNING MACHINE
• 4.3.10. HANDLE KOMATSU TRACTION CONTROL SYSTEM (KTCS)
• 4.3.11. OPERATION OF KTCS
• 4.3.12. METHOD FOR OPERATING MACHINE WHEN TIRES ARE STUCK IN GROUND
• 4.3.13. METHOD FOR LOADING
• 4.3.14. HANDLING PAYLOAD METER
• 4.3.15. METHOD FOR DUMPING
• 4.3.16. PRECAUTIONS FOR OPERATION
• 4.3.17. METHOD FOR PARKING MACHINE
• 4.3.18. METHOD FOR CHECKING AFTER FINISHING WORK
• 4.3.19. LOCK
• 4.3.20. HANDLE TIRE
• 4.4. HANDLE AIR CONDITIONER
• 4.4.1. EXPLANATION OF AIR CONDITIONER EQUIPMENT
• 4.4.2. METHOD FOR OPERATING AIR CONDITIONER
• 4.5. HANDLE RADIO
• 4.5.1. EXPLANATION OF RADIO EQUIPMENT
• 4.5.2. METHOD FOR CONTROLLING RADIO
• 4.6. HANDLE KomVision
• 4.6.1. PRECAUTIONS WHEN USING KomVision
• 4.6.2. KomVision CAMERA DISPLAY RANGE
• 4.6.3. BASIC OPERATION OF KomVision MONITOR
• 4.6.4. EXPLANATION OF KomVision MONITOR SCREEN
• 4.6.5. HANDLE KomVision RADAR
• 4.6.6. WARNING WHEN OBSTACLE IS DETECTED
• 4.7. HANDLE REAR VIEW MONITOR
• 4.7.1. SELFCHECK FUNCTION FOR REAR VIEW MONITOR
• 4.7.2. PRECAUTIONS FOR USING REAR VIEW MONITOR
• 4.8. DETERMINE AND MAINTAIN TRAVEL ROAD
• 4.9. TRANSPORTATION
• 4.9.1. PRECAUTIONS FOR TRANSPORTATION
• 4.9.2. SELECT TRANSPORTATION METHOD
• 4.9.3. METHOD FOR SECURING MACHINE
• 4.9.4. PRECAUTIONS FOR LIFTING MACHINE
• 4.10. COLD WEATHER OPERATION
• 4.10.1. COLD WEATHER OPERATION INFORMATION
• 4.10.2. PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER
• 4.10.3. AFTER COLD WEATHER SEASON
• 4.11. PRECAUTIONS FOR LONGTERM STORAGE
• 4.11.1. PREPARATION FOR LONGTERM STORAGE
• 4.11.2. MAINTENANCE DURING LONGTERM STORAGE
• 4.11.3. STARTING MACHINE AFTER LONGTERM STORAGE
• 4.11.4. PREPARATION BEFORE TRAVELING AFTER LONGTERM STORAGE
• 4.12. TROUBLES AND ACTIONS
• 4.12.1. ACTIONS WHEN RUNNING OUT OF FUEL
• 4.12.2. ACTIONS IF TRANSMISSION HAS TROUBLE
• 4.12.3. METHOD FOR LOWERING DUMP BODY IF TROUBLES OCCUR
• 4.12.4. PRECAUTIONS FOR TOWING MACHINE
• 4.12.5. PRECAUTIONS FOR DISCHARGED BATTERY
• 4.12.6. OTHER TROUBLE
• 5. MAINTENANCE
• 5.1. PRECAUTIONS FOR MAINTENANCE
• 5.1.1. CHECK SERVICE METER READING
• 5.1.2. KOMATSU GENUINE REPLACEMENT PARTS
• 5.1.3. KOMATSU GENUINE LUBRICANTS
• 5.1.4. ALWAYS USE CLEAN WASHER FLUID
• 5.1.5. FRESH AND CLEAN LUBRICANTS
• 5.1.6. CHECK DRAINED OIL AND USED FILTER
• 5.1.7. PRECAUTIONS FOR REFILLING OIL OR FUEL
• 5.1.8. PRECAUTIONS FOR WELDING
• 5.1.9. DO NOT DROP THINGS INSIDE MACHINE
• 5.1.10. DUSTY JOBSITES
• 5.1.11. AVOID MIXING OIL
• 5.1.12. LOCK INSPECTION COVERS
• 5.1.13. BLEED AIR FROM HYDRAULIC CIRCUIT
• 5.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
• 5.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
• 5.1.16. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
• 5.1.17. PRECAUTIONS FOR JACKUP
• 5.2. OUTLINE OF MAINTENANCE
• 5.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 5.2.2. HANDLE ELECTRICAL COMPONENTS
• 5.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
• 5.4. MAINTENANCE SCHEDULE
• 5.4.1. MAINTENANCE SCHEDULE TABLE
• 5.5. MAINTENANCE PROCEDURE
• 5.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 5.5.2. WHEN REQUIRED
• 5.5.3. CHECKS BEFORE STARTING
• 5.5.4. EVERY 250 HOURS MAINTENANCE
• 5.5.5. EVERY 500 HOURS MAINTENANCE
• 5.5.6. EVERY 1000 HOURS MAINTENANCE
• 5.5.7. EVERY 2000 HOURS MAINTENANCE
• 5.5.8. EVERY 4000 HOURS MAINTENANCE
• 5.5.9. EVERY 5000 HOURS MAINTENANCE
• 5.5.10. EVERY 10000 HOURS MAINTENANCE
• 6. SPECIFICATIONS
• 6.1. SPECIFICATIONS
• 6.1.1. SPECIFICATIONS HD15008
• 7. ATTACHMENTS AND OPTIONS
• 7.1. BUDDY SYSTEM
• 7.2. AUTOMATIC FIRE EXTINGUISHER
• 7.3. HANDLE EXTERNAL POWER SUPPLY ENGINE PREHEATER
• 7.3.1. EXPLANATION OF COMPONENTS
• 7.3.2. INSTALLATION PROCEDURES FOR EXTERNAL POWER SUPPLY SYSTEM FOR EXTERNAL POWER SUPPLY ENGINE PREHEATER
• 7.3.3. FABRICATE EXTERNAL POWER SUPPLY CABLE
• 7.3.4. INSTALL EXTERNAL POWER SUPPLY SYSTEM
• 7.3.5. OPERATE EXTERNAL POWER SUPPLY ENGINE PREHEATER
• 7.3.6. CIRCUIT DIAGRAM OF EXTERNAL POWER SUPPLY ENGINE PREHEATER
• 7.4. HANDLE SPEED LIMIT FUNCTION
• 7.4.1. OPERATION OF SPEED LIMIT FUNCTION
• 7.4.2. OPERATION IF TROUBLES ON SYSTEM OCCUR
• 7.5. HANDLE OVERLOAD SPEED LIMIT FUNCTION
• 7.5.1. OPERATION OF OVERLOAD SPEED LIMIT FUNCTION
• 7.5.2. OPERATION IF TROUBLES ON SYSTEM OCCUR
• 7.6. HANDLE POWER LADDER
• 7.6.1. EXPLANATION OF COMPONENTS
• 7.6.2. OPERATE POWER LADDER
• 7.6.3. OPERATE LADDER WHILE POWER SWITCH IS OFF
• 7.6.4. FUNCTIONS RELATED TO POWER LADDER
• 7.6.5. TROUBLES AND ACTIONS
• 7.6.6. CHECK AND MAINTENANCE OF POWER LADDER
• 7.6.7. PERIODIC REPLACEMENT OF PARTS
• 7.7. HANDLE AXLE OIL FILTRATION SYSTEM
• 7.7.1. EXPLANATION OF COMPONENTS OF AXLE OIL FILTRATION SYSTEM
• 7.7.2. CHECK AND MAINTENANCE
• 7.7.3. CONSUMABLE PARTS LIST
• 8. REPLACEMENT PARTS
• 8.1. DEFINED LIFE PARTS
• 8.1.1. DEFINED LIFE PARTS LIST
• 8.2. CONSUMABLE PARTS
• 8.2.1. CONSUMABLE PARTS LIST
• 8.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 8.3.1. LUBRICATION CHART
• 8.3.2. METHOD FOR USING FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 8.3.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
• 9. INDEX