Komatsu PC4000-6 Hydraulic Mining Shovel Operation and Maintenance Manual GZEAM08189

Description

• Model List:
  • PC4000-6 Hydraulic Mining Shovel

• 1. COVER
• 2. INTRODUCTION
• 2.1. CONTENTS OF THE BINDER
• 2.2. DIVISION OF THE BINDER
• 2.3. DESIGNATED USE OF THE SHOVEL
• 2.4. DELIVERY OF THE SHOVEL
• 2.5. EXPLANATION OF ABBREVIATIONS
• 2.6. TABLE OF CONTENTS
• 3. SAFETY
• 3.1. SAFETY INSTRUCTIONS
• 4. OPERATION
• 4.1. FOREWORD
• 4.2. CONSTRUCTION OF THE SHOVEL
• 4.3. OPERATORS CAB CONTROLS
• 4.4. VEHICLE HEALTH MONITORING SYSTEM VHMS HEALTHMONITOR
• 4.5. CAMERA SYSTEM WITH MONITORS
• 4.6. OPERATING THE HEATER, VENTILATION AND AIRCONDITIONING
• 4.7. POWER HOUSE
• 4.8. ELECTRICAL EQUIPMENT IN CAB BASE
• 4.9. CHECKS BEFORE STARTING THE ENGINE
• 4.10. STARTING THE ENGINE
• 4.11. MOVING THE SHOVEL
• 4.12. SLEWING AND BRAKING THE SUPERSTRUCTURE
• 4.13. WORKING WITH THE ATTACHMENT
• 4.14. WORKING INSTRUCTIONS
• 4.15. PARKING THE SHOVEL
• 4.16. STOPPING THE ENGINE
• 4.17. OPERATION OF THE LUBRICATION SYSTEM
• 4.18. FIRE DETECTION AND SUPPRESSION SYSTEMS
• 4.19. TRANSFER PUMP FOR HYDRAULIC OIL
• 4.20. CENTRAL REFILLING SYSTEM
• 4.21. WORK ON THE LOADER ATTACHMENT
• 4.22. TRANSPORTATION AND LIFTING OF THE SHOVEL
• 4.23. RETRIEVAL PROCEDURE
• 4.24. SHOVEL STORAGE
• 4.25. TROUBLE SHOOTING
• 5. MAINTENANCE
• 5.1. FOREWORD
• 5.2. SAFETY PRECAUTIONS FOR MAINTENANCE
• 5.3. FLUIDS AND LUBRICANTS
• 5.4. FILLING CAPACITIES
• 5.5. STANDARD TORQUE LIST
• 5.6. LUBRICATION AND MAINTENANCE SCHEDULE
• 5.7. WHEN NECESSARY
• 5.8. EVERY 10 OPERATING HOURS OR DAILY
• 5.9. EVERY 50 OPERATING HOURS OR WEEKLY
• 5.10. EVERY 250 OPERATING HOURS OR MONTHLY
• 5.11. EVERY 500 OPERATING HOURS OR MONTHLY
• 5.12. EVERY 1000 OPERATING HOURS OR EVERY 6MONTH
• 5.13. EVERY 2000 OPERATING HOURS OR YEARLY
• 5.14. EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
• 5.15. FIRE PREVENTION
• 5.16. WELD REPAIRS