Komatsu PC5500E-6 Hydraulic Mining Shovel Field Assembly Instruction 15028Eup-EN-5

Description

• Model List:
  • PC5500E-6 Hydraulic Mining Shovel

• 1. SAFETY
• 1.1. SAFETY INFORMATION
• 1.2. OVERVIEW
• 1.3. SOUND PRESSURE LEVEL IN THE OPERATORS CAB.
• 1.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
• 1.5. PRECAUTION FOR MAINTENANCE
• 1.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
• 1.7. SPECIAL SAFETY EQUIPMENT
• 1.8. ADDITIONAL SAFETY PRECAUTIONS
• 2. GENERAL
• 2.1. GENERAL
• 2.2. ASSEMBLY SITE REQUIREMENTS
• 2.3. LIFTING OF THE MAIN COMPONENTS
• 2.4. GENERAL INSTALLATION PROCEDURES FOR HYDRAULIC HOSE LINES
• 3. ASSEMBLY SEQUENCE
• 3.1. ASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
• 3.2. ASSEMBLY SEQUENCE OF BACKHOE MACHINES
• 3.3. ASSEMBLY OF UNDERCARRIAGE
• 3.4. MOUNTING SUPERSTRUCTURE PLATFORM ONTO UNDERCARRIAGE
• 3.5. MOUNTING MACHINERY HOUSE ONTO THE SUPERSTRUCTURE PLATFORM
• 3.6. MOUNTING OF HYDRAULIC ACCESS LADDER
• 3.7. PREASSEMBLY OF FACE SHOVEL BOOM
• 3.8. PREASSEMBLY OF BACKHOE BOOM
• 3.9. MOUNTING OF COUNTERWEIGHT
• 3.10. ATTACHING THE HIGH VOLTAGE SWITCH CABINET
• 3.11. ATTACHING THE CAB BASE
• 3.12. ATTACHING THE CAB WITH SUPPORT FRAME TO THE CAB BASE
• 3.13. CONNECTING HIGH PRESSURE HOSES FROM MAIN PUMPS TO CHECK VALVES
• 3.14. ATTACHING INTERMEDIATE PIPE TO THE SUCTION OIL RESERVOIR
• 3.15. ATTACHING THE HYDRAULIC OIL RESERVOIR
• 3.16. ATTACHING THE HYDRAULIC OIL COOLER
• 3.17. CONNECTING HYDRAULIC LINES TO THE ROTARY JOINT
• 3.18. ATTACHING THE HANDRAILS, CATWALKS AND STEPS
• 3.19. ATTACHING THE CENTRAL LUBRICATION UNIT
• 3.20. CENTRAL REFILLING SYSTEM
• 3.21. ATTACHING THE SERVICE CRANE (IF SO EQUIPPED)
• 3.22. PRECHECKS PRIOR TO INITIAL START UP
• 3.23. HIGH VOLTAGE INTERLOCK SYSTEM
• 3.24. CHECKING DIRECTION OF MOTOR ROTATION
• 3.25. CHECK AND ADJUST ALIGNMENT OF MAIN MOTORS
• 3.26. FILLING AND BLEEDING THE HYDRAULIC SYSTEM
• 3.27. BLEEDING GEAR PUMPS FOR PTO GEAR LUBRICATION
• 3.28. ASSEMBLY FACE SHOVEL ATTACHMENT
• 3.29. BLEEDING HYDRAULIC CIRCUITS
• 3.30. ATTACHING FACE SHOVEL TO THE STICK
• 3.31. ASSEMBLY BACKHOE ATTACHMENT
• 3.32. BLEEDING HYDRAULIC CIRCUITS
• 3.33. ATTACHING BACKHOE BUCKET TO THE STICK
• 3.34. BLEEDING HYDRAULIC CIRCUITS OF THE TRAVEL MOTORS
• 4. FINAL CHECKS AND ADJUSTMENTS
• 4.1. COMMISSIONING CHECK LIST
• 4.2. ADJUSTMENT OF AUTOMATIC LUBRICATION SYSTEMS
• 4.3. MAIN PUMP ADJUSTMENT IN RELATION TO ALTITUDE AT THE MINE SITE
• 4.4. PRESSURE COMPENSATION OF SEALED COMPONENTS
• 4.5. FINAL ADJUSTMENT OF SLEW ANGLE WARNING SYSTEM
• 4.6. PLACING THE FIRE DETECTION AND SUPPRESSION SYSTEM IN SERVICE
• 4.7. COMMISSIONING OF THE AIR CONDITIONING
• 4.8. PERFORM THE PMCLINIC PROCEDURE ACCORDING TO THE PMCLINIC PROCEDURE MANUAL
• 4.9. HANDLING OF DOCUMENTATION AFTER ASSEMBLY AND COMMISSIONING
• 5. DISASSEMBLY OF THE MACHINE
• 5.1. SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE
• 5.2. GROUNDING PROCEDURE OF THE HIGH VOLTAGE SYSTEM
• 5.3. DISASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
• 5.4. DISASSEMBLY SEQUENCE OF BACKHOE MACHINES
• 5.5. DISPOSAL OF WASTE MATERIAL
• 5.6. LIFTING AND TRANSPORTATION OF MAIN COMPONENTS
• 6. LIFTING AND TRANSPORTATION OF MAIN COMPONENTS
• 6.1. LIFTING OF THE MAIN COMPONENTS
• 6.2. TRANSPORTATION OF THE MAIN COMPONENTS