Komatsu PC78MR-6 Galeo Hydraulic Excavator Operation and Maintenance Manual TEN00074-00

Description

• Model List:
  • PC78MR-6 Galeo Hydraulic Excavator

• 1. MAIN MENU
• 2. COVER
• 3. FOREWORD
• 3.1. FOREWORD
• 3.2. SAFETY INFORMATION
• 3.3. INTRODUCTION
• 3.3.1. DIRECTIONS OF MACHINE
• 3.3.2. PRODUCT INFORMATION
• 3.3.3. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
• 3.3.4. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
• 3.3.5. EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION
• 3.3.6. SERVICE METER LOCATION
• 3.3.7. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
• 4. CONTENTS
• 5. SAFETY
• 5.1. SAFETY INFORMATION
• 5.2. SAFETY LABELS
• 5.2.1. LOCATION OF SAFETY LABELS
• 5.2.2. SAFETY LABELS
• 5.3. SAFETY INFORMATION
• 5.3.1. SAFETY RULES
• 5.3.2. IF PROBLEMS ARE FOUND
• 5.3.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
• 5.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
• 5.3.5. SAFETY EQUIPMENT
• 5.3.6. KEEP MACHINE CLEAN
• 5.3.7. KEEP OPERATORS COMPARTMENT CLEAN
• 5.3.8. LEAVING OPERATORS SEAT WITH LOCK
• 5.3.9. HANDRAILS AND STEPS
• 5.3.10. MOUNTING AND DISMOUNTING
• 5.3.11. NO PERSONS ON ATTACHMENTS
• 5.3.12. DO NOT GET CAUGHT IN ARTICULATED PORTION
• 5.3.13. BURN PREVENTION
• 5.3.14. FIRE PREVENTION AND EXPLOSION PREVENTION
• 5.3.15. ACTION IF FIRE OCCURS
• 5.3.16. WINDSHIELD WASHER FLUID
• 5.3.17. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
• 5.3.18. ATTACHMENT INSTALLATION
• 5.3.19. ATTACHMENT COMBINATIONS
• 5.3.20. CAB WINDOW GLASSES
• 5.3.21. UNAUTHORIZED MODIFICATIONS
• 5.3.22. SAFETY AT JOBSITE
• 5.3.23. WORKING ON LOOSE GROUND
• 5.3.24. DISTANCE TO HIGH VOLTAGE CABLES
• 5.3.25. ENSURE GOOD VISIBILITY
• 5.3.26. VENTILATION FOR ENCLOSED AREA
• 5.3.27. SIGNALMANS SIGNAL AND SIGNS
• 5.3.28. EMERGENCY EXIT FROM OPERATORS CAB
• 5.3.29. ASBESTOS DUST HAZARD PREVENTION
• 5.4. SAFETY MACHINE OPERATION
• 5.4.1. STARTING ENGINE
• 5.4.2. OPERATION
• 5.4.3. TRANSPORTATION
• 5.4.4. BATTERY
• 5.4.5. TOWING
• 5.4.6. LIFTING OBJECTS WITH BUCKET
• 5.4.7. SAFETY MAINTENANCE INFORMATION
• 6. OPERATION
• 6.1. MACHINE VIEW ILLUSTRATIONS
• 6.1.1. OVERALL MACHINE VIEW
• 6.1.2. CONTROLS AND GAUGES
• 6.2. DETAILED CONTROLS AND GAUGES
• 6.2.1. MONITORING SYSTEM
• 6.2.2. SWITCHES
• 6.2.3. CONTROL LEVERS AND PEDALS
• 6.2.4. SUN ROOF
• 6.2.5. WINDSHIELD
• 6.2.6. SLIDING DOOR
• 6.2.7. EMERGENCY ESCAPE HAMMER
• 6.2.8. CAP WITH LOCK
• 6.2.9. ENGINE HOOD
• 6.2.10. MUD COVER
• 6.2.11. BATTERY INSPECTION COVER
• 6.2.12. FUSE
• 6.2.13. FUSIBLE LINK
• 6.2.14. AUXILIARY ELECTRIC POWER
• 6.2.15. CONTROLLERS
• 6.2.16. AIR CONDITIONER CONTROLS
• 6.2.17. HEATER AND DEFROSTER CONTROLS
• 6.2.18. RADIO
• 6.2.19. OPERATION MANUAL STORAGE
• 6.2.20. TOOL BOX
• 6.2.21. GREASE PUMP HOLDER
• 6.2.22. ASHTRAY
• 6.2.23. FIRE EXTINGUISHER
• 6.3. MACHINE OPERATIONS AND CONTROLS
• 6.3.1. BEFORE STARTING ENGINE
• 6.3.2. STARTING ENGINE
• 6.3.3. AFTER STARTING ENGINE
• 6.3.4. STOPPING THE ENGINE
• 6.3.5. CHECK AFTER SHUT OFF ENGINE
• 6.3.6. MACHINE OPERATION
• 6.3.7. STEERING THE MACHINE
• 6.3.8. SWINGING
• 6.3.9. WORK EQUIPMENT CONTROLS AND OPERATIONS
• 6.3.10. WORKING MODE
• 6.3.11. PROHIBITED OPERATIONS
• 6.3.12. GENERAL OPERATION INFORMATION
• 6.3.13. TRAVELING ON SLOPES
• 6.3.14. ESCAPE FROM MUD
• 6.3.15. RECOMMENDED APPLICATIONS
• 6.3.16. MACHINE READY FOR ATTACHMENT
• 6.3.17. BUCKET REPLACEMENT AND INVERSION
• 6.3.18. PARKING MACHINE
• 6.3.19. MACHINE INSPECTION AFTER DAILY WORK
• 6.3.20. LOCKING
• 6.3.21. ROAD LINERS AND RUBBER SHOES
• 6.4. TRANSPORTATION
• 6.4.1. TRANSPORTATION PROCEDURE
• 6.4.2. LOADING AND UNLOADING WITH TRAILER
• 6.4.3. LIFTING MACHINE
• 6.5. COLD WEATHER OPERATION
• 6.5.1. COLD WEATHER OPERATION INFORMATION
• 6.5.2. AFTER DAILY WORK COMPLETION
• 6.5.3. AFTER COLD WEATHER SEASON
• 6.6. LONG TERM STORAGE
• 6.6.1. BEFORE STORAGE
• 6.6.2. DURING STORAGE
• 6.6.3. AFTER STORAGE
• 6.7. TROUBLES AND ACTIONS
• 6.7.1. RUNNING OUT OF FUEL
• 6.7.2. PHENOMENA THAT ARE NOT FAILURES
• 6.7.3. TOWING THE MACHINE
• 6.7.4. SEVERE JOB CONDITION
• 6.7.5. DISCHARGED BATTERY
• 6.7.6. HOW TO LOWER WORK EQUIPMENT WHEN ENGINE STOPS DUE TO ABNORMALITY
• 6.7.7. OTHER TROUBLE
• 7. MAINTENANCE
• 7.1. MAINTENANCE INFORMATION
• 7.2. OUTLINE OF SERVICE
• 7.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 7.2.2. ELECTRIC SYSTEM MAINTENANCE
• 7.3. WEAR PARTS
• 7.3.1. WEAR PARTS LIST
• 7.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 7.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 7.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 7.5. TIGHTENING TORQUE SPECIFICATIONS
• 7.5.1. TIGHTENING TORQUE LIST
• 7.6. SAFETY CRITICAL PARTS
• 7.6.1. SAFETY CRITICAL PARTS LIST
• 7.7. MAINTENANCE SCHEDULE
• 7.7.1. MAINTENANCE SCHEDULE CHART
• 7.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 7.8. MAINTENANCE PROCEDURE
• 7.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 7.8.2. WHEN REQUIRED
• 7.8.3. CHECK BEFORE STARTING
• 7.8.4. EVERY 50 HOURS MAINTENANCE
• 7.8.5. EVERY 100 HOURS MAINTENANCE
• 7.8.6. EVERY 250 HOURS MAINTENANCE
• 7.8.7. EVERY 500 HOURS MAINTENANCE
• 7.8.8. EVERY 1000 HOURS MAINTENANCE
• 7.8.9. EVERY 2000 HOURS MAINTENANCE
• 7.8.10. EVERY 4000 HOURS MAINTENANCE
• 7.8.11. EVERY 5000 HOURS MAINTENANCE
• 8. SPECIFICATIONS
• 8.1. SPECIFICATIONS
• 9. ATTACHMENTS, OPTIONS
• 9.1. ATTACHMENTS AND OPTIONS GENERAL INFORMATION
• 9.1.1. SAFETY FIRST
• 9.1.2. ATTACHMENT INSTALLATION
• 9.2. BUCKET WITH HOOK
• 9.2.1. HOOK CONDITION
• 9.2.2. PROHIBITED OPERATIONS
• 9.3. METHOD FOR REMOVING AND INSTALLING EXTRA COUNTERWEIGHT
• 9.4. CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)
• 9.4.1. CONTROL PATTERN CHANGE PROCEDURE
• 9.4.2. MACHINE CONTROL PATTERNS
• 9.5. ATTACHMENT GUIDE
• 9.5.1. OTHER ATTACHMENTS
• 9.5.2. ATTACHMENT COMBINATIONS
• 9.5.3. SELECTION OF TRACK SHOES
• 9.6. RECOMMENDED ATTACHMENT OPERATIONS
• 9.6.1. HYDRAULIC BREAKER
• 10. INDEX