Komatsu PC95-1 Hydraulic Excavator Operation and Maintenance Manual WEAMPC9501

Description

• Model List:
  • PC95-1 Hydraulic Excavator

• 1. MAIN MENU
• 2. FOREWORD
• 3. SAFETY INFORMATION
• 4. INTRODUCTION
• 4.1. PERMITTED USES
• 4.2. MAIN FEATURES
• 4.3. RUNNING IN THE MACHINE
• 4.4. SUMMARY OF PICTOGRAMS
• 4.5. LOCATION OF MACHINE COMPONENT IDENTIFICATION PLATES
• 4.6. SERIAL NUMBERS AND ADDRESS OF DEALER
• 4.7. POSITION AND CONTENTS OF <> PLATE
• 5. CONTENTS
• 6. SAFETY AND ACCIDENT PREVENTION
• 6.1. SAFETY MEASURES
• 6.1.1. GENERAL PRECAUTIONS
• 6.1.2. SAFETY DEVICES
• 6.1.3. PERSONAL PROTECTIVE CLOTHING AND EQUIPMENT
• 6.1.4. UNAUTHORISED MODIFICATIONS
• 6.1.5. LEAVING THE DRIVING SEAT
• 6.1.6. ENTERING AND LEAVING THE MACHINE
• 6.1.7. PREVENTION OF FUEL AND OIL FIRES
• 6.1.8. PREVENTION OF BURNS AND SCALDING
• 6.1.9. PREVENTION OF ASBESTOS DUST CONTAMINATION
• 6.1.10. PREVENTION OF INJURY BY WORK EQUIPMENT
• 6.1.11. FIRE EXTINGUISHERS AND FIRST AID KIT
• 6.1.12. PRECAUTIONS REGARDING THE CAB FRAME
• 6.1.13. PRECAUTIONS REGARDING EQUIPMENT
• 7. PRECAUTIONS
• 7.1. PRECAUTIONS TO BE TAKEN BEFORE STARTING THE ENGINE
• 7.1.1. ONSITE SAFETY
• 7.1.2. FIRE PREVENTION
• 7.1.3. PRECAUTIONS REGARDING THE CAB
• 7.1.4. VENTILATION OF ENCLOSED AREAS
• 7.1.5. CLEANING WINDOWS, MIRRORS AND HEADLIGHTS CHECKING WIPER BLADES, LAMPS
• 7.2. PRECAUTIONS TO BE TAKEN WHILE WORKING
• 7.2.1. STARTING THE ENGINE
• 7.2.2. CHECKS PRIOR TO REVERSING
• 7.2.3. MOVING THE MACHINE
• 7.2.4. WORKING ON SLOPES
• 7.2.5. PREVENTION OF ELECTROCUTION
• 7.2.6. VISIBILITY
• 7.2.7. WORKING ON FROZEN OR SNOWCOVERED GROUND
• 7.2.8. PREVENTION OF DAMAGE BY THE EQUIPMENT
• 7.2.9. WORKING ON LOOSE OR PLOUGHED SOIL
• 7.2.10. PARKING THE MACHINE
• 7.3. TRANSPORTING THE MACHINE ON ANOTHER VEHICLE
• 7.3.1. LOADING AND UNLOADING
• 7.3.2. THE ROUTE
• 7.4. THE BATTERY
• 7.4.1. SAFETY PRECAUTIONS FOR WORK ON BATTERIES
• 7.4.2. STARTING THE ENGINE WITH JUMP LEADS
• 7.5. PRECAUTIONS FOR EMERGENCY RECOVERY
• 7.6. PRECAUTIONS TO BE TAKEN DURING MAINTENANCE
• 7.6.1. WARNING NOTICES
• 7.6.2. TOOLS
• 7.6.3. PERSONAL PRECAUTIONS
• 7.6.4. EQUIPMENT
• 7.6.5. KEEPING THE MACHINE CLEAN
• 7.6.6. RUNNING THE ENGINE DURING MAINTENANCE
• 7.6.7. RULES FOR REFUELLING AND ADDING OIL
• 7.6.8. LEVEL OF COOLANT IN THE RADIATOR
• 7.6.9. USING LAMPS
• 7.6.10. BATTERY AND ALTERNATOR PRECAUTIONS
• 7.6.11. PRECAUTIONS REGARDING HIGH PRESSURE HOSES
• 7.6.12. PRECAUTIONS TO BE TAKEN WHEN WORKING ON HIGH PRESSURE SYSTEMS
• 7.6.13. PRECAUTIONS FOR MAINTENANCE WORK INVOLVING HIGH TEMPERATURES AND PRESSURES
• 7.6.14. THE RADIATOR COOLING FAN AND FAN BELT
• 7.7. SAFETY AND NOISE ABATEMENT NOTICES
• 7.7.1. LOCATION OF SAFETY NOTICES
• 7.7.2. LOCATION OF NOISE ABATEMENT NOTICES
• 7.8. VIBRATIONS TO WHICH THE USER IS SUBJECTED
• 8. TECHNICAL SPECIFICATIONS
• 8.1. TECHNICAL SPECIFICATIONS
• 8.1.1. OVERALL DIMENSIONS
• 8.1.2. TECHNICAL SPECIFICATIONS
• 8.1.3. LIFTING CAPACITY
• 9. THE MACHINE AND ITS OPERATIONS
• 9.1. SAFETY DEVICES
• 9.1.1. EQUIPMENT SAFETY DEVICES
• 9.2. GENERAL VIEWS
• 9.2.1. GENERAL VIEW (MONOBLOCK BOOM)
• 9.2.2. GENERAL VIEW (ARTICULATED BOOM)
• 9.2.3. GENERAL VIEW OF INSIDE OF CAB
• 9.3. INSTRUMENTS AND CONTROLS
• 9.3.1. INSTRUMENTS, WARNING LIGHTS, AND PUSHBUTTONS
• 9.3.2. LOCATION OF MACHINE CONTROLS
• 9.4. FUSES AND RELAYS
• 9.4.1. FUSES
• 9.4.2. RELAYS
• 9.5. THE CAB AND DRIVING POSITION
• 9.5.1. THE CAB
• 9.5.2. VENTILATION AND HEATING
• 9.5.3. THE DRIVING SEAT
• 9.5.4. THE SAFETY BELT
• 9.5.5. EMERGENCY EXIT
• 9.5.6. FIRE EXTINGUISHERS
• 9.5.7. FIRST AID KIT
• 9.5.8. TECHNICAL DOCUMENTATION
• 9.6. OPERATING THE MACHINE
• 9.6.1. CHECKS PRIOR TO STARTING THE ENGINE
• 9.6.2. STARTING THE ENGINE
• 9.6.3. WARMING UP THE ENGINE
• 9.6.4. WARMING UP THE HYDRAULIC FLUID
• 9.6.5. MOVING THE MACHINE
• 9.7. PARKING THE MACHINE
• 9.7.1. PARKING ON LEVEL GROUND
• 9.7.2. PARKING ON A SLOPE
• 9.8. STOPPING THE ENGINE
• 9.9. TRANSPORTING THE MACHINE ON ANOTHER VEHICLE
• 9.9.1. LOADING AND UNLOADING
• 9.9.2. THE ROUTE
• 9.10. COLD WEATHER PRECAUTIONS
• 9.10.1. FUEL AND LUBRICANTS
• 9.10.2. COOLANT
• 9.10.3. THE BATTERY
• 9.10.4. OTHER PRECAUTIONS
• 9.10.5. PRECAUTIONS AT THE END OF A WORKING DAY
• 9.11. WARM WEATHER PRECAUTIONS
• 9.12. USING THE WORK EQUIPMENT
• 9.12.1. ORGANISATION OF THE WORK AREA
• 9.12.2. POSITIONING THE BUCKET ACCORDING TO THE JOB
• 9.12.3. POSITIONING THE MACHINE FOR DIGGING
• 9.12.4. DIGGING METHOD
• 9.12.5. CHANGING THE WORK EQUIPMENT
• 9.13. FAULT FINDING
• 9.13.1. RUNNING OUT OF FUEL
• 9.13.2. IF THE BATTERY IS FLAT
• 9.13.3. OTHER FAULTS
• 10. MAINTENANCE
• 10.1. MAINTENANCE GUIDE
• 10.2. MAINTENANCE NOTES
• 10.2.1. ENGINE MAINTENANCE NOTES
• 10.2.2. HYDRAULIC SYSTEM MAINTENANCE NOTES
• 10.2.3. ELECTRICAL SYSTEM MAINTENANCE NOTES
• 10.2.4. NOTES ON LUBRICATION
• 10.2.5. PARTS SUBJECT TO RAPID WEAR AND REQUIRING REGULAR REPLACEMENT
• 10.3. FUEL, COOLANT, AND LUBRICANTS
• 10.4. NUT AND BOLT TIGHTENING TORQUES
• 10.4.1. STANDARD TIGHTENING TORQUES
• 10.4.2. SPECIAL TIGHTENING TORQUES
• 10.5. LUBRICATION
• 10.5.1. LUBRICATION CHART
• 10.6. SCHEDULED MAINTENANCE
• 10.6.1. PRESTARTING CHECKS
• 10.6.2. AFTER THE FIRST 50 HOURS
• 10.6.3. EVERY 50 HOURS
• 10.6.4. EVERY 100 HOURS
• 10.6.5. AFTER THE FIRST 250 HOURS
• 10.6.6. EVERY 250 HOURS
• 10.6.7. EVERY 500 HOURS
• 10.6.8. EVERY 1000 HOURS
• 10.6.9. EVERY 2000 HOURS
• 10.6.10. OCCASIONAL MAINTENANCE
• 10.7. EXTENDED PERIODS OF DISUSE
• 10.7.1. PREPARING TO LAY UP THE MACHINE
• 10.7.2. PREPARING THE MACHINE FOR USE
• 11. AUTHORISED OPTIONAL EQUIPMENT
• 11.1. AUTHORISED OPTIONAL EQUIPMENT
• 11.1.1. OPTIONAL EQUIPMENT CHARACTERISTICS
• 11.2. DEMOLITION HAMMER
• 11.2.1. DESCRIPTION AND OPERATION
• 11.2.2. FITTING AND REMOVING THE DEMOLITION HAMMER
• 11.3. CLAMSHELL BUCKET
• 11.3.1. DESCRIPTION AND OPERATION
• 11.3.2. FITTING THE CLAMSHELL BUCKET