Komatsu PW180-7E0 Wheeled Excavator Operation and Maintenance Manual VEAM400101

Description

• Model List:
  • PW180-7E0 Wheeled Excavator

• 1. FOREWORD
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.2.1. SAFETY MESSAGES
• 1.2.2. Noise emission levels
• 1.2.3. Vibration levels
• 1.2.4. EMERGENCY STEERING
• 1.2.5. EMERGENCY BRAKING
• 1.3. INTRODUCTION
• 1.3.1. INTENDED USE
• 1.3.2. FEATURES
• 1.3.3. RUNNING IN YOUR NEW MACHINE
• 1.4. LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.1. MACHINE SERIAL NO. PLATE POSITION
• 1.4.2. ENGINE SERIAL NO. PLATE POSITION
• 1.4.3. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.4.4. MACHINE SERIAL PLATES
• 2. SAFETY
• 2.1. GENERAL PRECAUTIONS
• 2.2. PRECAUTION DURING OPERATION
• 2.2.1. BEFORE STARTING ENGINE
• 2.2.2. OPERATING MACHINE
• 2.2.3. TRANSPORTATION
• 2.2.4. BATTERY
• 2.2.5. TOWING
• 2.2.6. BUCKET WITH HOOK OR BUCKET LINK WITH LIFTING EYE
• 2.2.7. HANDLING OF FLUIDS
• 2.3. PRECAUTIONS FOR MAINTENANCE
• 2.3.1. BEFORE CARRYING OUT MAINTENANCE
• 2.3.2. DURING MAINTENANCE
• 2.4. POSITION FOR ATTACHING SAFETY LABELS
• 2.4.1. POSITION FOR ATTACHING SAFETY LABELS
• 2.5. LIFTING CAPACITY CHART PW1807E0
• 2.5.1. ONE PIECE BOOM Lift capacity tables for 2.5 metre undercarriage
• 2.5.2. ONE PIECE BOOM Lift capacity tables for 2.75 metre undercarriage
• 2.5.3. TWO PIECE BOOM Lift capacity tables for 2.5 metre undercarriage
• 2.5.4. TWO PIECE BOOM Lift capacity tables for 2.75 metre undercarriage
• 2.5.5. OVERLOAD CAUTION
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. GENERAL VIEW OF MACHINE
• 3.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 3.3. EXPLANATION OF COMPONENTS
• 3.3.1. MACHINE MONITOR
• 3.3.2. BASIC CHECK ITEMS
• 3.4. SWITCHES
• 3.4.1. STARTING SWITCH
• 3.5. CONTROL LEVERS, PEDALS
• 3.5.1. FRONT WINDOW
• 3.5.2. EMERGENCY EXIT FROM OPERATORS CAB
• 3.5.3. CAP, COVER WITH LOCK
• 3.5.4. FUSE
• 3.5.5. LUGGAGE TRAY
• 3.5.6. ASHTRAY
• 3.5.7. CUP HOLDER
• 3.5.8. HOT AND COOL BOX
• 3.5.9. CAB RADIO
• 3.5.10. POWER PICKUP PORT
• 3.5.11. HANDLING AIR CONDITIONER
• 3.5.12. FUSIBLE LINK
• 3.5.13. CONTROLLER
• 3.5.14. TOOL BOX (CHASSIS)
• 3.5.15. REFUELLING PUMP
• 3.5.16. WARNING LAMPS
• 3.5.17. HANDLING ACCUMULATORS
• 3.6. OPERATION
• 3.6.1. CHECK BEFORE STARTING ENGINE
• 3.7. OPERATIONS AND CHECKS BEFORE STARTING ENGINE
• 3.7.1. STARTING ENGINE
• 3.7.2. MOVING MACHINE OFF
• 3.7.3. STEERING
• 3.7.4. TRAVELLING ON PUBLIC HIGHWAY
• 3.7.5. STOPPING PARKING
• 3.7.6. SWINGING (Slewing the upper carriage)
• 3.7.7. OPERATION OF WORK EQUIPMENT
• 3.7.8. WORKING MODE SELECTION
• 3.7.9. PROHIBITIONS FOR OPERATION
• 3.7.10. PRECAUTIONS FOR OPERATION
• 3.7.11. RECOMMENDATIONS FOR TRAVELLING
• 3.7.12. PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS
• 3.7.13. HOW TO ESCAPE FROM MUD
• 3.7.14. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
• 3.7.15. REPLACEMENT AND INVERSION OF BUCKET
• 3.7.16. STOPPING ENGINE
• 3.7.17. CHECK AFTER FINISHING WORK
• 3.8. CHECK AFTER STOPPING ENGINE
• 3.8.1. LOCKING
• 3.8.2. HANDLING THE WHEELS
• 3.9. TRANSPORTATION
• 3.9.1. TRANSPORTATION PROCEDURE
• 3.9.2. LOADING, UNLOADING WORK
• 3.9.3. SECURING MACHINE
• 3.9.4. UNLOADING
• 3.9.5. PRECAUTIONS FOR TRANSPORTATION
• 3.9.6. TRAVELLING POSTURE
• 3.10. COLD WEATHER OPERATION
• 3.10.1. PRECAUTIONS FOR LOW TEMPERATURE
• 3.10.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 3.10.3. AFTER COLD WEATHER
• 3.11. LONGTERM STORAGE
• 3.11.1. BEFORE STORAGE
• 3.11.2. DURING STORAGE
• 3.11.3. AFTER STORAGE
• 3.11.4. STARTING MACHINE AFTER LONGTERM STORAGE
• 3.12. TROUBLESHOOTING
• 3.12.1. PHENOMENA THAT ARE NOT FAILURES
• 3.12.2. METHOD OF TOWING MACHINE
• 3.12.3. PRECAUTIONS ON PARTICULAR JOBSITES
• 3.12.4. DISCHARGED BATTERY
• 3.12.5. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. GUIDES TO MAINTENANCE
• 4.2. OUTLINE OF SERVICE
• 4.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 4.2.2. OUTLINE OF ELECTRIC SYSTEM
• 4.2.3. OUTLINE OF HYDRAULIC SYSTEM
• 4.3. WEAR PARTS LIST
• 4.4. USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 4.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
• 4.5. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 4.6. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 4.6.1. INTRODUCTION OF NECESSARY TOOLS
• 4.7. TIGHTENING TORQUE SPECIFICATIONS
• 4.7.1. TIGHTENING TORQUE LIST
• 4.8. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 4.8.1. SAFETY CRITICAL PARTS
• 4.9. MAINTENANCE SCHEDULE CHART
• 4.9.1. KEY TO LUBRICATION POINTS
• 4.10. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
• 4.11. MAINTENANCE PROCEDURE
• 4.11.1. INITIAL 50 HOURS MAINTENANCE (ONLY AFTER THE FIRST 50 HOURS)
• 4.11.2. CHECK AND TIGHTEN WHEEL NUTS
• 4.11.3. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
• 4.11.4. INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
• 4.11.5. WHEN REQUIRED
• 4.11.6. CHECKING COOLANT LEVEL
• 4.11.7. CHECK AND TIGHTEN WHEEL NUTS
• 4.11.8. CHECK ELECTRICAL INTAKE AIR HEATER
• 4.11.9. CHECK ALTERNATOR
• 4.11.10. REPLACE BUCKET SIDE CUTTERS
• 4.11.11. REPLACE BUCKET TEETH
• 4.11.12. ADJUST BUCKET CLEARANCE
• 4.11.13. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
• 4.11.14. CHECK AND ADJUST AIR CONDITIONER
• 4.11.15. CHECK BEFORE STARTING
• 4.11.16. CHECK COOLANT LEVEL, ADD WATER
• 4.11.17. EVERY 50 HOURS
• 4.11.18. EVERY 100 HOURS SERVICE
• 4.11.19. EVERY 250 HOURS MAINTENANCE
• 4.11.20. EVERY 500 HOURS SERVICE
• 4.11.21. EVERY 1000 HOURS SERVICE
• 4.11.22. EVERY 2000 HOURS SERVICE
• 4.11.23. EVERY 4000 HOURS MAINTENANCE
• 4.11.24. EVERY 5000 HOURS SERVICE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 5.1.1. PIECE BOOM
• 5.1.2. PIECE BOOM
• 5.1.3. WORKING RANGE ONE PIECE BOOM
• 5.1.4. WORKING RANGE TWO PIECE BOOM
• 6. OPTIONS, ATTACHMENTS
• 6.1. GENERAL PRECAUTIONS
• 6.1.1. PRECAUTIONS RELATED TO SAFETY
• 6.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
• 6.3. HYDRAULIC QUICK COUPLER PIPING
• 6.3.1. LOCATIONS
• 6.3.2. OPERATION
• 6.4. HANDLING BUCKET WITH HOOK
• 6.4.1. CHECKING FOR DAMAGE TO BUCKET WITH HOOK
• 6.4.2. PROHIBITED OPERATIONS
• 6.4.3. PRECAUTIONS DURING OPERATIONS
• 6.5. MACHINES READY FOR ATTACHMENTS
• 6.5.1. HANDLING THE CLAMSHELL BUCKET
• 6.5.2. HYDRAULIC CIRCUIT
• 6.5.3. OPERATION
• 6.5.4. METHOD FOR RELEASING PRESSURE IN CONTROL CIRCUIT OF MACHINES EQUIPPED WITH ACCUMULATOR
• 6.5.5. LONGTERM STORAGE
• 6.6. INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE
• 6.6.1. HYDRAULIC BREAKER
• 6.6.2. POWER RIPPER
• 6.6.3. FORK GRAB
• 6.6.4. GRAPPLE BUCKET
• 6.6.5. SCRAP GRAPPLE
• 6.6.6. CRUSHER SMASHER
• 6.6.7. HYDRAULIC PILE DRIVER
• 6.6.8. HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE
• 6.7. ROTATING ARM
• 6.7.1. GENERAL LOCATION AND SPECIFICATIONS.
• 6.7.2. MAINTENANCE REQUIREMENT