Komatsu SK1020-5NA, SK1020-5N Skid Steer Loader Operation and Maintenance Manual CEAM013902

$30.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: CEAM013902
  • Format: PDF
  • Size: 21.5MB
  • Number of Pages: 250

Description

  • Model List:

    • SK1020-5NA Skid Steer Loader
    • SK1020-5N Skid Steer Loader
  • 1. INTRODUCTION
  • 1.1. FOREWORD
  • 1.2. SAFETY INFORMATION
  • 1.3. APPROVED AND NONAPPROVED USES
  • 1.3.1. Approved
  • 1.3.2. Nonapproved
  • 1.4. PRODUCT INFORMATION
  • 1.4.1. Main Features
  • 1.4.2. Breakin Period
  • 1.4.3. Synthetic Biodegradable Oil Types
  • 1.5. PRODUCT IDENTIFICATION
  • 1.5.1. Machine Serial Number
  • 1.5.2. Machine Identification Plate
  • 1.5.3. Engine Serial Number and Emission Plate
  • 1.5.4. Travel Reduction Gear Serial Number
  • 1.5.5. Cab Serial Number
  • 1.5.6. Excavator Identification Plate
  • 1.6. SERIAL NUMBERS AND DISTRIBUTOR INFORMATION
  • 1.6.1. Model SK10205N or SK10205NA
  • 1.7. CONTENTS
  • 2. SAFETY
  • 2.1. SAFETY LABELS
  • 2.1.1. Example of Safety Label Using Words
  • 2.1.2. Example of Safety Label Using Pictogram
  • 2.2. SAFETY AND WARNING DECALS
  • 2.2.1. Location of the Safety Decals
  • 2.2.2. Location of the Pictogram Decals
  • 2.2.3. Decals Defined
  • 2.2.4. Vibrations to Which the Operator is Subjected
  • 2.3. SAFETY RULES AND PRECAUTIONS
  • 2.3.1. General Safety Rules
  • 2.3.2. Safety Features
  • 2.3.3. Personal Protective Equipment
  • 2.3.4. Fire Extinguisher and First Aid Kit
  • 2.3.5. Checking the Rearview Mirrors (If Installed)
  • 2.3.6. Mounting and Dismounting
  • 2.3.7. Precautions for ROPS
  • 2.3.8. Unauthorized Modification
  • 2.3.9. Leaving the Operators Seat
  • 2.3.10. Fire Prevention for Fuel and Oil
  • 2.3.11. Preventing Burns
  • 2.3.12. Dust Hazard Precautions
  • 2.3.13. Crush or Pinch Point Dangers
  • 2.3.14. Fire Extinguisher and First Aid Kit
  • 2.3.15. Precautions Concerning the Equipment
  • 2.3.16. Precautions for Attachments
  • 2.4. PRECAUTIONS BEFORE STARTING THE ENGINE
  • 2.4.1. Safety on the Work Site
  • 2.4.2. Seat Belt Inspection
  • 2.4.3. Fire Prevention
  • 2.4.4. Precautions for the Operators Cab
  • 2.4.5. Room Ventilation
  • 2.4.6. Precautions for the Lights
  • 2.4.7. Cleaning the Windows and the Rearview Mirrors Checking the Windshield Wiper Blades
  • 2.5. PRECAUTIONS TO BE TAKEN WHEN WORKING
  • 2.5.1. Starting the Engine
  • 2.5.2. Rules for Traveling in Reverse
  • 2.5.3. Moving the Machine
  • 2.5.4. Working on Slopes
  • 2.5.5. Preventing Electrocution
  • 2.5.6. Visibility
  • 2.5.7. Working on Icy or Snowcovered Surfaces
  • 2.5.8. Preventing Damage Caused by the Work Equipment
  • 2.5.9. Working on Loose Ground
  • 2.5.10. Parking the Machine
  • 2.6. TRANSPORTING THE MACHINE
  • 2.6.1. Loading and Unloading the Machine
  • 2.6.2. The Route
  • 2.7. BATTERY
  • 2.7.1. Safety Precautions
  • 2.7.2. Removing Battery Cables
  • 2.7.3. Booster Cables
  • 2.8. PRECAUTIONS FOR EMERGENCY RECOVERY
  • 2.9. PRECAUTIONS DURING MAINTENANCE
  • 2.9.1. Warning Tags
  • 2.9.2. Tools
  • 2.9.3. Personnel
  • 2.9.4. Equipment Storage
  • 2.9.5. Working Under the Machine
  • 2.9.6. Keeping the Machine Clean
  • 2.9.7. Engine Operation During Maintenance
  • 2.9.8. Critical Parts
  • 2.9.9. Stop Engine Before Maintenance Operation or Inspection
  • 2.9.10. Rules for Refueling the Machine
  • 2.9.11. Cooling System Precautions
  • 2.9.12. Using Lamps
  • 2.9.13. Electrical Precautions
  • 2.9.14. Precautions Concerning the Starter
  • 2.9.15. Precautions Concerning HighPressure Hoses
  • 2.9.16. Precautions for Working on HighPressure Systems
  • 2.9.17. Precautions for Maintenance Work Involving High Temperatures and Pressures
  • 2.9.18. Rotating Parts
  • 2.9.19. Disposal of Waste Materials
  • 2.9.20. Inflating Tires
  • 2.9.21. Hydraulic Environmental Ester Synthetic (HEES) Oil
  • 3. OPERATION
  • 3.1. SAFETY LOCKS
  • 3.1.1. Loader Arm Support
  • 3.1.2. Backhoe Locks
  • 3.1.3. Cold Planer Lock
  • 3.2. GENERAL VIEWS
  • 3.2.1. Front View of Machine
  • 3.2.2. Rear View of Machine
  • 3.2.3. Inside View of Cab
  • 3.3. INSTRUMENTS AND CONTROLS
  • 3.3.1. Instruments
  • 3.3.2. Indicator Lights
  • 3.3.3. Switches and Push Buttons
  • 3.3.4. Machine Controls
  • 3.3.5. ISO Pattern Control System
  • 3.3.6. Optional Pattern Control System
  • 3.3.7. Auxiliary Hydraulic Kit Control Pedal (If Installed)
  • 3.3.8. Fuses and Relays
  • 3.4. GUARDS AND OPERATORS SEAT
  • 3.4.1. Engine Hood
  • 3.4.2. Rear Panel
  • 3.5. OPERATING THE MACHINE
  • 3.5.1. Checks Before Starting the Engine
  • 3.5.2. Starting the Engine
  • 3.5.3. Warming the Engine
  • 3.5.4. Heating the Hydraulic Oil
  • 3.5.5. Hydraulic Oil Travel Circuit Warmup
  • 3.5.6. Moving the Machine (ISO Pattern Control System)
  • 3.5.7. How to Move the Machine (Optional Pattern Control System)
  • 3.5.8. Hand and Foot Control System
  • 3.5.9. Travel and Steering Control Joysticks
  • 3.6. PARKING THE MACHINE
  • 3.6.1. Parking on Level Ground
  • 3.6.2. Parking on Slopes
  • 3.7. STOPPING THE ENGINE
  • 3.8. TRANSPORTING THE MACHINE
  • 3.8.1. Loading and Unloading
  • 3.8.2. Transport
  • 3.9. HOW TO LIFT THE MACHINE
  • 3.9.1. Front Lifting Eye
  • 3.9.2. Rear Lifting Eye
  • 3.9.3. Lifting the Machine
  • 3.10. COLD WEATHER PRECAUTIONS
  • 3.10.1. Fuel and Lubricants
  • 3.10.2. Coolant
  • 3.10.3. Hydraulic Oil Travel Circuit Warmup
  • 3.10.4. Battery
  • 3.10.5. Other Precautions
  • 3.10.6. Precautions at the End of Work
  • 3.11. WARM WEATHER PRECAUTIONS
  • 3.12. OPERATING THE WORK EQUIPMENT
  • 3.12.1. Lowering the Equipment in Case of Machine Failure
  • 3.12.2. Organizing the Work Area
  • 3.12.3. Loading Heaped and Level Material
  • 3.12.4. Loading Operations on Slopes
  • 3.12.5. Digging Method
  • 3.12.6. Changing the Bucket or Attachment with Standard Quick Coupler
  • 3.12.7. Long Periods of Inactivity
  • 3.13. TROUBLESHOOTING
  • 3.13.1. How to Move the Machine
  • 3.13.2. Fuel is Completely Depleted
  • 3.13.3. Discharged Battery
  • 3.13.4. Other Troubles
  • 4. MAINTENANCE
  • 4.1. GUIDE TO MAINTENANCE
  • 4.2. MAINTENANCE NOTES
  • 4.2.1. Notes Regarding the Engine
  • 4.2.2. Notes Regarding the Hydraulic System
  • 4.2.3. Notes Regarding the Electrical System
  • 4.2.4. Notes Regarding Lubrication
  • 4.2.5. Wear Parts List
  • 4.3. FUEL, COOLANT AND LUBRICANTS
  • 4.3.1. Selection According to the Ambient Temperature
  • 4.3.2. Grease
  • 4.4. APPROVED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES
  • 4.5. LUBRICATION DIAGRAMS
  • 4.5.1. General
  • 4.6. PERIODIC REPLACEMENT OF COMPONENTS FOR SAFETY
  • 4.6.1. Critical Parts for Safety
  • 4.7. TIGHTENING TORQUE
  • 4.7.1. Standard Torque for Bolts and Nuts
  • 4.7.2. Specific Torques
  • 4.8. MAINTENANCE PLAN
  • 4.8.1. When Required
  • 4.8.2. Checks Before Starting
  • 4.8.3. Maintenance After the First 50 Hours of Operation
  • 4.8.4. Maintenance Every 50 Hours of Operation
  • 4.8.5. Maintenance After the First 250 Hours of Operation
  • 4.8.6. Maintenance Every 250 Hours of Operation
  • 4.8.7. Maintenance After the First 500 Hours of Operation
  • 4.8.8. Maintenance Every 500 Hours of Operation
  • 4.8.9. Maintenance Every 1000 Hours of Operation
  • 4.8.10. Maintenance Every 2000 Hours of Operation
  • 5. SPECIFICATIONS
  • 5.1. SPECIFICATIONS
  • 5.1.1. Standard Machine Overall Dimensions
  • 5.1.2. Machine Overall Dimensions with Optional Equipment
  • 5.1.3. Technical Specifications
  • 6. OPTIONAL ATTACHMENTS
  • 6.1. OPTIONAL EQUIPMENT
  • 6.1.1. Basic Precautions
  • 6.1.2. Precautions Regarding the Installation of Equipment
  • 6.1.3. Optional Equipment Measurements
  • 6.1.4. Optional Equipment Measurements with the Superflow Hydraulic System
  • 6.1.5. Changing the Equipment
  • 6.1.6. Connecting the Excavator
  • 6.1.7. Connecting the Hydraulic Circuit
  • 6.1.8. Connecting the Return Circuit with Direct Drainage into the Tank
  • 6.1.9. Preparing the Machine for the Use of the Excavator
  • 6.1.10. Using the Machine with the Excavator
  • 6.1.11. Pallet Forks
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