Komatsu TD-7H, TD-8H, TD-9H Crawler Tractor Operation and Maintenance Manual CEAM002801

Description

• Model List:
  • TD-7H Crawler Tractor
  • TD-8H Crawler Tractor
  • TD-9H Crawler Tractor

• 1. MAIN MENU
• 2. COVER
• 3. INTRODUCTION
• 3.1. FORWARD
• 3.2. SAFETY INFORMATION
• 3.3. INTRODUCTION
• 3.3.1. INTENDED USE
• 3.3.2. FEATURES
• 3.3.3. BREAKING IN THE MACHINE
• 3.4. LOCATION OF PLATES, TABLES TO ENGIN P.I.N. AND DISTRIBUTOR
• 3.4.1. PLATE LOCATION
• 3.4.2. ENGINE SERIAL NO. PLATE LOCATION
• 3.4.3. TABLE TO ENTER NUMBERS AND DISTRIBUTOR
• 3.5. TABLE OF CONTENTS
• 4. SAFETY
• 4.1. GENERAL PRECAUTIONS
• 4.2. PRECAUTIONS DURING OPERATION
• 4.2.1. BEFORE STARTING ENGINE
• 4.2.2. OPERATING MACHINE
• 4.2.3. TRANSPORTATION
• 4.2.4. BATTERY
• 4.2.5. TOWING
• 4.3. PRECAUTIONS FOR MAINTENANCE
• 4.3.1. BEFORE CARRYING OUT MAINTENANCE
• 4.3.2. DURING MAINTENANCE
• 4.4. POSITION FOR ATTACHING SAFETY LABELS
• 5. OPERATION
• 5.1. GENERAL VIEW
• 5.1.1. GENERAL VIEW OF MACHINES
• 5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 5.1.3. UNIVERSAL SYMBOLS
• 5.2. EXPLANATION OF COMPONENTS
• 5.2.1. GENERAL
• 5.2.2. GAUGES AND WARNING LIGHTS
• 5.2.2.1. HOURMETER
• 5.2.2.2. TRANSMISSION OIL FILTER WARNING LIGHT
• 5.2.2.3. ENGINE COOLANT TEMPERATURE GAUGE
• 5.2.2.4. ENGINE OIL PRESSURE GAUGE
• 5.2.2.5. ILLUMINATION LAMP
• 5.2.2.6. VOLTMETER
• 5.2.2.7. DRIVE TRAIN OIL TEMPERATURE GAUGE
• 5.2.2.8. HYDRAULIC OIL FILTER LIGHT
• 5.2.2.9. AIR CLEANER SERVICE LIGHT
• 5.2.2.10. FUEL GAUGE
• 5.2.3. SWITCHES
• 5.2.3.1. START KEY SWITCH
• 5.2.3.2. WORK LIGHT SWITCH
• 5.2.3.3. HORN SWITCH
• 5.2.3.4. ETHER START SWITCH
• 5.2.3.5. ELECTRICAL SYSTEM MASTER SWITCH
• 5.2.3.6. CAB SWITCHES
• 5.2.4. SEAT, SEAT BELT AND ARM RESTS
• 5.2.4.1. SEAT WITH ADJUSTABLE SEAT BELT
• 5.2.4.2. SEAT WITH RETRACTABLE SEAT BELT
• 5.2.4.3. SEAT BELT
• 5.2.4.4. ARM RESTS
• 5.2.5. CONTROL LEVERS AND PEDALS
• 5.2.5.1. FUEL CONTROL LEVER
• 5.2.5.2. TRANSMISSION SHIFT LEVER
• 5.2.5.3. HAND STEERING LEVERS
• 5.2.5.4. SAFETY LOCK LEVER
• 5.2.5.5. FOOT STEERING PEDALS
• 5.2.5.6. BRAKE AND DECELERATOR PEDAL
• 5.2.5.7. BRAKE PEDAL LOCK
• 5.2.5.8. BLADE CONTROL LEVER
• 5.2.5.9. RIPPER CONTROL LEVER
• 5.2.5.10. CAB CONTROLS
• 5.3. OPERATION
• 5.3.1. CHECKS BEFORE STARTING ENGINE
• 5.3.1.1. WALK AROUND CHECK
• 5.3.1.2. CHECK BEFORE STARTING
• 5.3.1.3. OPERATION AND CHECKS BEFORE STARTING
• 5.3.2. STARTING ENGINE
• 5.3.2.1. NORMAL STARTING
• 5.3.2.2. COLD WEATHER STARTING
• 5.3.3. OPERATIONS AND CHECKS AFTER ENGINE STARTS
• 5.3.4. MOVING MACHINE
• 5.3.5. SHIFTING GEARS
• 5.3.6. SHIFTING BETWEEN FORWARD AND REVERSE
• 5.3.7. STEERING MACHINE
• 5.3.7.1. NORMAL TURNING
• 5.3.7.2. TURNING WHILE DESCENDING A SLOPE
• 5.3.8. STOPPING MACHINE
• 5.3.9. PRECAUTIONS FOR OPERATION
• 5.3.9.1. METHOD FOR USING STEERING CLUTCH
• 5.3.9.2. PERMISSIBLE WATER DEPTH
• 5.3.9.3. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
• 5.3.9.4. PRECAUTIONS ON SLOPES
• 5.3.10. WORK POSSIBLE USING BULLDOZER
• 5.3.10.1. DOZING
• 5.3.10.2. SMOOTHING
• 5.3.10.3. CUTTING INTO HARD/FROZEN GROUND OR DITCHING
• 5.3.11. PARKING MACHINE
• 5.3.12. CHECK AFTER FINISHING WORK
• 5.3.13. STOPPING ENGINE
• 5.3.14. CHECK AFTER STOPPING MACHINE
• 5.3.15. LOCKING
• 5.3.15.1. ROPS CANOPY
• 5.3.15.2. ROPS CAB
• 5.3.16. TIPS FOR LONGER UNDERCARRIAGE LIFE
• 5.3.16.1. OPERATION METHOD
• 5.3.16.2. INSPECTION AND ADJUSTMENT
• 5.3.16.3. INSPECTION AND REPAIR
• 5.4. TRANSPORTATION
• 5.4.1. LOADING, UNLOADING WORK
• 5.4.2. PRECAUTIONS FOR LOADING
• 5.4.3. PRECAUTIONS FOR TRANSPORATION
• 5.5. COLD WEATHER OPERATIONS
• 5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 5.5.1.1. FUEL AND LUBRICANTS
• 5.5.1.2. COOLANT
• 5.5.1.3. BATTERY
• 5.5.2. AFTER COMPLETION OF WORK
• 5.5.3. AFTER COLD WEATHER
• 5.6. LONG TERM STORAGE (MORE THAN ONE MONTH)
• 5.6.1. BEFORE STORAGE
• 5.6.2. DURING STORAGE
• 5.6.3. AFTER STORAGE
• 5.7. TROUBLESHOOTING
• 5.7.1. AFTER RUNNING OUT OF FUEL
• 5.7.2. IF BATTERY IS DISCHARGED
• 5.7.2.1. STARTING ENGINE WITH BOOSTER CABLE
• 5.7.3. OTHER TROUBLE
• 5.7.3.1. ELECTRICAL SYSTEM
• 5.7.3.2. CHASSIS
• 5.7.3.3. ENGINE
• 5.7.4. METHODS OF TOWING MACHINE
• 6. MAINTENANCE
• 6.1. GUIDES TO MAINTENANCE
• 6.2. OUTLINES OF SERVICE
• 6.2.1. OUTLINE OF OIL, FUEL, COOLANT
• 6.2.1.2. FUEL
• 6.2.1.3. COOLANT
• 6.2.1.4. GREASE
• 6.2.1.5. STORING OIL AND FUEL
• 6.2.1.6. FILTERS
• 6.2.2. RELATING TO ELECTRICAL SYSTEM
• 6.3. WEAR PARTS LIST
• 6.4. USE OF FUEL COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 6.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANT
• 6.4.1.1. TD7H STD, TD7H LGP, TD8H STD OR TD8H LGP
• 6.4.1.2. TD9H STD OR TD9H LGP
• 6.4.1.3. ABBREVIATIONS
• 6.4.2. COOLING SYSTEM
• 6.4.2.1. GENERAL
• 6.4.2.2. WATER
• 6.4.2.3. ANTIFREEZE
• 6.4.2.4. INHIBITORS/CONDITIONERS
• 6.4.3. FUEL SYSTEM
• 6.4.3.1. GENERAL
• 6.4.3.2. DIESEL FUEL SPECIFICATIONS
• 6.4.4. STANDARD TIGHTENING TORQUES
• 6.4.4.1. INTRODUCTION OF NECESSARY TOOLS
• 6.4.4.2. BOLT IDENTIFICATION CHART
• 6.4.4.3. HYDRAULIC TUBES AND FITTINGS
• 6.4.4.4. HOSE CLAMPS
• 6.4.4.5. SPLIT FLANGE CONNECTIONS
• 6.4.5. PERIODIC REPLACEMENT OF CRITICAL PARTS
• 6.4.6. MAINTENANCE SCHEDULE CHART
• 6.4.7. SERVICE PROCEDURE
• 6.4.7.1. INITIAL 10 HOURS SERVICE
• 6.4.7.2. INITIAL 50 HOURS SERVICE
• 6.4.7.3. EVERY 10 HOURS SERVICE (CHECK BEFORE STARTING)
• 6.4.7.4. EVERY 50 HOURS SERVICE
• 6.4.7.5. EVERY 100 HOURS
• 6.4.7.6. EVERY 250 HOURS SERVICE
• 6.4.7.7. EVERY 500 HOURS SERVICE
• 6.4.7.8. EVERY 1000 HOURS SERVICE
• 6.4.7.9. EVERY 2000 HOURS SERVICE
• 6.4.7.10. PERIODIC
• 6.4.7.11. WHEN REQUIRED
• 6.4.7.12. SEASONAL PREPARATION
• 6.4.7.13. TURBOCHARGER TD8H STD LGP, TD9H STD LGP
• 7. SPECIFICATIONS
• 7.1. SPECIFICATIONS
• 7.1.1. TD8H STD, TD7H LGP SPECIFICATIONS
• 7.1.2. TD8H STD, TD8H LGP SPECIFICATIONS
• 7.1.3. TD9H STD, TD9H LGP SPECIFICATIONS
• 7.1.4. TD7H STD DIMENSIONS
• 7.1.5. TD7H LGP DIMENSIONS
• 7.1.6. TD8H STD DIMENSIONS
• 7.1.7. TD8H LGP DIMENSIONS
• 7.1.8. TD9 H STD DIMENSIONS
• 7.1.9. TD9H LGP DIMENSIONS
• 8. OPTIONS, ATTACHEMENTS
• 8.1. PRECAUTIONS RELATED TO SAFETY