Komatsu WA800-3 Avance Wheel Loader Operation and Maintenance Manual PEN00305-02

Description

• Model List:
  • WA800-3 Avance Wheel Loader

• 1. COVER
• 1.1. FOREWORD
• 1.2. SAFETY INFORMATION
• 1.3. INTRODUCTION
• 1.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 1.5. CONTENTS
• 2. SAFETY
• 2.1. GENERAL PRECAUTIONS
• 2.2. PRECAUTIONS DURING OPERATION
• 2.2.1. BEFORE STARTING ENGINE
• 2.2.2. AFTER STARTING ENGINE
• 2.2.3. TRANSPORTATION
• 2.2.4. BATTERY
• 2.2.5. TOWING
• 2.3. PRECAUTIONS FOR MAINTENANCE
• 2.3.1. BEFORE CARRYING OUT MAINTENANCE
• 2.3.2. DURING MAINTENANCE
• 2.3.3. TIRES
• 2.4. POSITION FOR ATTACHING SAFETY LABELS
• 3. OPERATION
• 3.1. GENERAL VIEW
• 3.1.1. GENERAL VIEW OF MACHINE
• 3.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
• 3.2. EXPLANATION OF COMPONENTS
• 3.2.1. MACHINE MONITOR
• 3.2.2. SWITCHES
• 3.2.3. CONTROL LEVERS, PEDALS
• 3.2.4. STEERING COLUMN TILT LEVER
• 3.2.5. CAP WITH LOCK
• 3.2.6. SAFETY BAR
• 3.2.7. TOWING PIN
• 3.2.8. GREASE PUMP
• 3.2.9. BACKUP ALARM
• 3.2.10. DOOROPEN LOCK
• 3.2.11. TOOL BOX
• 3.2.12. FUEL STOP LEVER
• 3.2.13. FUSE
• 3.2.14. SLOWBLOW FUSE
• 3.2.15. LUNCH BOX TRAY
• 3.2.16. STORAGING PLACE OF THIS MANUAL
• 3.2.17. TAKING OFF POWER
• 3.2.18. PRECAUTIONS WHEN HANDLING ACCUMULATOR
• 3.3. OPERATION
• 3.3.1. CHECK BEFORE STARTING ENGINE
• 3.3.2. STARTING ENGINE
• 3.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
• 3.3.4. MOVING MACHINE OFF
• 3.3.5. CHANGING GEAR SPEED
• 3.3.6. CHANGING DIRECTION
• 3.3.7. TURNING
• 3.3.8. STOPPING MACHINE
• 3.3.9. OPERATION OF WORK EQUIPMENT
• 3.3.10. WORK POSSIBLE USING WHEEL LOADER
• 3.3.11. PRECAUTIONS FOR OPERATION
• 3.3.12. ADJUSTING WORK EQUIPMENT POSTURE
• 3.3.13. PARKING MACHINE
• 3.3.14. CHECKS AFTER COMPLETION OF OPERATION
• 3.3.15. STOPPING ENGINE
• 3.3.16. CHECK AFTER STOPPING ENGINE
• 3.3.17. LOCKING
• 3.3.18. HANDLING THE TIRES
• 3.3.19. REMOVAL AND INSTALLATION OF THE BUCKET
• 3.4. TRANSPORTATION
• 3.4.1. TRANSPORTATION PROCEDURE
• 3.4.2. LOADING, UNLOADING WORK
• 3.4.3. METHOD OF SECURING MACHINE
• 3.4.4. METHOD OF LIFTING MACHINE
• 3.5. COLD WEATHER OPERATION
• 3.5.1. PRECAUTIONS FOR LOW TEMPERATURE
• 3.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
• 3.5.3. AFTER COLD WEATHER
• 3.5.4. WARMINGUP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER
• 3.6. LONGTERM STORAGE
• 3.6.1. BEFORE STORAGE
• 3.6.2. DURING STORAGE
• 3.6.3. AFTER STORAGE
• 3.7. TROUBLESHOOTING
• 3.7.1. WHEN MACHINE RUNS OUT OF FUEL
• 3.7.2. METHOD OF TOWING MACHINE
• 3.7.3. IF BATTERY IS DISCHARGED
• 3.7.4. OTHER TROUBLE
• 4. MAINTENANCE
• 4.1. GUIDES TO MAINTENANCE
• 4.2. OUTLINES OF SERVICE
• 4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
• 4.2.2. OUTLINE OF ELECTRIC SYSTEM
• 4.3. WEAR PARTS LIST
• 4.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
• 4.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
• 4.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
• 4.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
• 4.5.1. INTRODUCTION OF NECESSARY TOOLS
• 4.5.2. TORQUE LIST
• 4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
• 4.7. MAINTENANCE SCHEDULE CHART
• 4.7.1. MAINTENANCE SCHEDULE CHART
• 4.8. SERVICE PROCEDURE
• 4.8.1. INITIAL 250 HOURS SERVICE
• 4.8.2. WHEN REQUIRED
• 4.8.3. CHECK BEFORE STARTING
• 4.8.4. EVERY 50 HOURS SERVICE
• 4.8.5. EVERY 100 HOURS SERVICE
• 4.8.6. EVERY 250 HOURS SERVICE
• 4.8.7. EVERY 500 HOURS SERVICE
• 4.8.8. EVERY 1000 HOURS SERVICE
• 4.8.9. EVERY 2000 HOURS SERVICE
• 4.8.10. EVERY 4000 HOURS SERVICE
• 5. SPECIFICATIONS
• 5.1. SPECIFICATIONS
• 6. OPTIONS, ATTACHMENTS
• 6.1. OPTIONAL PARTS AND ATTACHMENTS
• 6.2. SELECTING BUCKETS AND TIRES
• 6.3. HANDLING AUTO SHIFT SYSTEM
• 6.3.1. UTOMATIC SHIFT SYSTEM
• 6.3.2. PRECAUTIONS WHEN CHANGING DIRECTION
• 6.4. HANDLING JOYSTICK STEERING SYSTEM
• 6.4.1. XPLANATION OF COMPONENTS
• 6.4.2. STRUCTURE AND FUNCTION OF JOYSTICK STEERING
• 6.4.3. OPERATION METHOD OF JOYSTICK STEERING SYSTEM
• 6.4.4. PRECAUTIONS FOR STEERING WITH JOYSTICK
• 6.4.5. ADJUSTMENT OF JOYSTICK CONSOLE
• 6.4.6. ADJUSTMENT OPERATORS SEAT
• 6.5. MAIN MONITOR FAILURE DISPLAY
• 6.5.1. MAIN MONITOR FAILURE DISPLAY
• 6.5.2. ERROR CODES LIST INDICATED ON MAIN MONITOR
• 6.6. HANDLING AUTOGREASING SYSTEM
• 6.6.1. METHOD OF OPERATING AUTOGREASING SYSTEM
• 6.6.2. PRECAUTIONS WHEN HANDLING AUTOGREASING SYSTEM
• 6.6.3. METHOD OF ADJUSTING DISCHARGE FROM INJECTOR
• 6.6.4. METHOD OF SETTING TIMER
• 6.7. AIR CONDITIONER
• 6.7.1. GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL
• 6.7.2. METHOD OF OPERATION
• 6.7.3. COOL BOX
• 6.8. AM/FM CAR RADIO
• 6.8.1. EXPLANATION OF COMPONENTS
• 6.8.2. METHOD OF USE
• 6.8.3. PRECAUTIONS WHEN USING
• 6.9. AM/FM RADIOCASSETTE STEREO
• 6.9.1. EXPLANATION OF COMPONENTS
• 6.9.2. OPERATION METHOD
• 6.9.3. PRECAUTIONS WHEN USING
• 6.10. HANDLING AJSS (ADVANCED JOYSTICK STEERING SYSTEM)
• 6.10.1. EXPLANATION OF COMPONENTS
• 6.10.2. STRUCTURE AND FUNCTION OF JOYSTICK STEERING
• 6.10.3. OPERATION METHOD OF JOYSTICK STEERING SYSTEM
• 6.10.4. ADJUSTMENT OF JOYSTICK CONSOLE
• 6.10.5. ADJUSTMENT OF AIR SUSPENSION SEAT
• 6.11. HANDLING MULTI MONITORING SYSTEM
• 6.11.1. GENERAL LOCATIONS
• 6.11.2. METHOD OF OPERATING MULTI MONITORING SYSTEM
• 6.11.3. SWITCHING MONITOR SCREEN
• 6.11.4. DISPLAY WHEN THERE IS ABNORMALITY
• 6.11.5. HANDLING PRINTER
• 6.11.6. PRECAUTIONS WHEN HANDLING MULTI MONITORING SYSTEM
• 6.12. HANDLING AUTOLEVELING, REMOTE POSITIONER
• 6.12.1. STRUCTURE AND FUNCTION OF AUTOLEVELING,REMOTE POSITIONER
• 6.12.2. GENERAL LOCATIONS
• 6.12.3. METHOD OF OPERATING AUTOLEVELING, REMOTE POSITIONER
• 6.12.4. ADJUSTING AUTOLEVELING, REMOTE POSITIONER
• 6.13. HANDLING OF ELECTRICAL WORK EQUIPMENT CONTROL LEVERS
• 6.13.1. GENERAL VIEW OF CONTROLS
• 6.13.2. WORK EQUIPMENT CONTROL LEVERS
• 6.13.3. SWITCHES
• 6.13.4. OPERATION OF WORK EQUIPMENT
• 6.14. HANDLING OF REMOTE POSITIONER
• 6.14.1. GENARAL LOCATIONS
• 6.14.2. METHOD OF OPERATING REMOTE POSITIONER
• 6.14.3. METHOD OF SETTING REMOTE POSITIONER STOP POSITION
• 6.14.4. SENSOR ADJUSTMENT FUNCTION
• 6.14.5. ADJUSTING REMOTE POSITIONER
• 6.15. HANDLING OF FUEL QUICK CHARGE