Clark CSP 15 Walkie Stacker Service and Parts Manual

Description

• Model List:
  • CSP 15 Walkie Stacker

• 1. SPM625
• 2. TABLE OF CONTENTS
• 3. IMPORTANT READ AND UNDERSTAND THE CONTENTS
• 3.1. Receipt Inspection
• 3.2. PreOperation Instructions
• 3.3. Safety Information
• 3.4. Operating Instructions
• 3.5. Optional Controls
• 3.6. Basic Operation
• 3.7. Control System
• 3.8. Optional Instruments Operation
• 3.9. BDI and Hour Meter
• 3.10. BDI/ Hour Meter w/Lift Lockout
• 3.11. BDI/ Hour Meter
• 3.12. Drive Unit Brake
• 3.13. Mast and Carriage
• 3.14. Hydraulic Adjustments
• 3.14.1. Lifting Pressure
• 3.14.2. Lowering Speed
• 3.15. Planned Maintenance
• 3.15.1. Lubrication Points
• 3.15.2. Lubrication Schedule
• 3.15.3. Hydraulic Reservoir Maintenance
• 3.15.4. Battery Maintenance
• 4. Trouble Shooting Guide
• 5. Parts Listings
• 5.1. General Assembly Parts List
• 5.2. General Assembly Parts List
• 5.3. Mast and Carriage Assembly Single Stage
• 5.3.1. Reach and Tilt Assembly Single Stage
• 5.4. Mast and Carriage Weldment Assy Three Stage
• 5.5. Lift Cylinder Assembly Single Stage
• 5.6. Chain Assembly Single Stage
• 5.7. Crosshead Assembly Single Stage
• 5.8. Mast and Carriage Assembly 2 Stage
• 5.9. Reach and Tilt Assembly Two Stage
• 5.10. Mast and Carriage Weldment Assy Two Stage
• 5.11. Lift Cylinder Assembly Two Stage
• 5.12. Chain Assembly 2 Stage
• 5.13. Crosshead Assembly 2 Stage
• 5.14. Mast and Carriage Assembly 2 Stage Full Free
• 5.15. Reach and Tilt Assembly 2 Stage Full Free
• 5.16. Mast and Carriage Weldment Assy Three Stage
• 5.17. Lift Cylinder Assembly 2 Stage Full Free
• 5.18. Outboard Cylinder Assembly 2 Stage Full Free
• 5.19. Chain Assembly 2 Stage 130 Lift Height
• 5.20. Crosshead Assembly 2 Stage 130 Lift Height
• 5.21. Mast and Carriage Assembly 3 Stage 160, 180 Lift
• 5.22. Mast Chain Assembly 3 Stage 160. 180 Lift Height
• 5.23. Carriage Chain Assembly 3 Stage 160. 180 Lift Height
• 5.24. Cylinder Assembly 3 Stage 160, 180 Lift Height
• 5.25. Reach and Tilt Assembly 3 Stage
• 5.26. Mast and Carriage Weldment Assy Three Stage
• 5.27. Crosshead Assembly Three Stage
• 5.28. Mast and Carriage Assembly 3 Stage Full Free
• 5.29. Reach and Tilt Assembly Three Stage Full Free
• 5.30. Reach/Tilt SubAssembly Three Stage Full free
• 5.31. Mast and Carriage Weldment
• 5.32. Reach Cylinder Assembly Three Stage 172 Full Free
• 5.33. Tilt Cylinders Three Stage 172 Full Free
• 5.34. Chain Assembly Three Stage 172 Full Free
• 5.35. Chain Assembly Three Stage 172 Full Free
• 5.36. Crosshead Assembly Three Stage 172 Full Free
• 5.37. Lift Cylinder Assembly Three Stage 172 Full Free
• 5.38. Outboard Cylinder Assembly Three Stage 172 Full Free
• 5.39. Left Straddle Assembly
• 5.40. Right Straddle Assembly
• 5.41. Electric Drive Unit Assembly
• 5.42. Drive Unit Assembly Electrical
• 5.43. Control Handle Assembly
• 5.44. Control Handle Head Assembly
• 5.45. Controller Panel Assembly
• 5.46. Drive Unit Wiring Kit
• 5.47. Drive Unit Column Assembly Mechanical
• 5.48. Gearbox Assembly
• 5.49. Wiring Kit Rear Battery Box Plate
• 5.50. Hydraulic Layout Single Stage
• 5.51. Reach Cylinder Assembly Single Stage
• 5.52. Tilt Cylinder Assemblies Single Stage
• 5.53. Hydraulic Layout Two Stage
• 5.54. Reach Cylinder Assembly Two Stage
• 5.55. Tilt Cylinder Assemblies Two Stage
• 5.56. Hydraulic Layout Two Stage Full Free
• 5.57. Hydraulic Layout Two Stage Full Free
• 5.58. Reach Cylinder Assembly Two Stage
• 5.59. Tilt Cylinder Assemblies Two Stage
• 5.60. Hydraulic Layout Three Stage
• 5.61. Reach Cylinder Assembly Three Stage
• 5.62. Tilt Cylinder Assemblies Three Stage
• 5.63. Hydraulic Layout Three Stage Full Free
• 5.64. Body Hydraulic Layout One and Two Stage
• 5.65. Control Valve Assembly
• 5.66. Hydraulic Reservoir Assembly
• 5.67. Body Hydraulic Layout Three Stage
• 5.68. Control Valve Assembly
• 5.69. Hydraulic Reservoir Assembly
• 5.70. Body Hydraulic Layout Two Stage Full Free
• 5.71. Control Valve Assembly
• 5.72. Hydraulic Reservoir Assembly
• 5.73. Body Hydraulic Layout Three Stage Full Free
• 5.74. Control Valve Assembly
• 5.75. Relief Valve Assembly
• 5.76. Hydraulic Reservoir Assembly
• 6. Wiring/Hydraulic Schematics