Clark ESX12-25 Service Manual SM-718

Description

• Model List:
  • ESX12-25

• 1. Contents
• 2. Foreword
• 3. Group SA Safe Maintenance
• 3.1. Section 1 Safe Maintenance
• 3.2. Section 2 Lifting, Jacking, and Blocking
• 4. Group PM Planned Maintenance
• 4.1. Section 1 Maintenance Schedule
• 4.2. Section 2 Planned Maintenance
• 4.3. Section 3 PM Inspection Form
• 5. Group 12 Battery Service
• 5.1. Section 1 Battery
• 6. Group 13 Electrical System
• 6.1. Section 1 Multifunction Control Handle
• 6.2. Section 2 General Electrical Service Tips
• 6.3. Section 3 Display Gauge
• 6.4. Section 4 Wiring and Cables
• 6.5. Section 5 Switches and Sensors
• 7. Group 16 Motors
• 7.1. Section 1 Motor Specifications and Descriptions
• 7.2. Section 2 Drive Motor Overhaul
• 7.3. Section 3 Pump Motor Overhaul
• 8. Group 17 Contactor
• 8.1. Section 1 Contactors
• 9. Group 19 Controllers
• 9.1. Section 1 Control Overview
• 9.2. Section 2 Control Programming
• 9.3. Section 3 Control Fault Codes
• 9.4. Section 4 Sequence of Operations
• 9.5. Section 5 Auxiliary Flow Adjustment
• 9.6. Section 6 Electromagnetic Parking Brakes
• 9.7. Section 7 Factory Control Settings
• 9.8. Section 8 Wiring Diagrams
• 10. Group 20 Drive Axle
• 10.1. Section 1 Drive Axle Description and Maintenance
• 10.2. Section 2 Drive Axle Removal and Installation
• 10.3. Section 3 Drive Axle (Early)
• 10.4. Section 4 Drive Axle (Late)
• 11. Group 22 Tires and Wheels
• 11.1. Section 1 Cushion Tires and Wheels
• 11.2. Section 2 Pneumatic Drive Tires and Wheels
• 12. Group 23 Brake System
• 12.1. Section 1 Brake System Description
• 12.2. Section 2 Electromagnetic Brake Service
• 13. Group 25 Steering Gear
• 13.1. Section 1 Steering Gear Description
• 13.2. Section 2 Steering Gear Troubleshooting
• 13.3. Section 3 Steering Gear Removal and Installation
• 13.4. Section 4 Steering Gear Service
• 14. Group 26 Steer Axle
• 14.1. Section 1 Steering Axle
• 14.2. Section 2 Steering Torque Generator Description
• 14.3. Section 3 Steering Torque Generator (Early)
• 14.4. Section 4 Steering Torque Generator (Late)
• 14.5. Section 5 Steering Torque Generator (Latest)
• 15. Group 29 Hydraulic Pump
• 15.1. Section 1 Hydraulic Pump
• 16. Group 30 Hydraulic System
• 16.1. Section 1 Hydraulic System Description and Schematic
• 16.2. Section 2 Hydraulic Control Valve Removal and Replacement
• 16.3. Section 3 Hydraulic Control Valve Overhaul
• 16.4. Section 4 Hydraulic System Pressure Checks
• 17. Group 32 Tilt Cylinders
• 17.1. Section 1 Tilt Cylinder Specification and Description
• 17.2. Section 2 Tilt Cylinder Checks and Adjustments
• 17.3. Section 3 Tilt Cylinder Removal and Replacement
• 18. Group 34 Upright
• 18.1. Section 1 Upright Specifications and Description
• 18.2. Section 2 Upright Troubleshooting
• 18.3. Section 3 Upright Inspection
• 18.4. Section 4 Upright Roller Shim Adjustments
• 18.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
• 18.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
• 18.7. Section 7 Fork and Carriage Removal and Adjustment
• 18.8. Section 8 Upright Removal and Replacement
• 19. Group 39 Covers and Overhead Guard
• 19.1. Section 1 Top and Front Cover Removal and Installation
• 19.2. Section 2 Overhead Guard Removal and Installation
• 20. Group 40 Decals and Specifications
• 20.1. Section 1 Nameplate and Decals
• 20.2. Section 2 General Specifications
• 20.3. Section 3 Service Weights
• 20.4. Section 4 Hydraulic Fitting Tightening Procedure
• 20.5. Section 5 Lubricants and Shop Supplies Reference