Clark GPH, DPH 50, 60, 70, 75 Service Manual SM-591

Description

• Model List:
  • GPH 50
  • GPH 60
  • GPH 70
  • GPH 75
  • DPH 50
  • DPH 60
  • DPH 70
  • DPH 75

• 1. Service Manual SM591
• 2. Title Page
• 3. Pictorial Group Index
• 4. Table of Contents
• 5. Planned Maintenance
• 5.1. PM Intervals
• 5.2. PM Procedures
• 5.3. PM Report Form
• 5.4. Visual Inspection
• 5.5. Functional Tests
• 5.6. Under the Hood
• 5.7. Air Cleaning the Truck
• 5.8. Critical Fastener Torque Checks
• 5.9. Truck Chassis Inspection and Lubrication
• 5.10. Upright and Tilt Cylinder Lubrication
• 5.11. Lift Chain Maintenance
• 6. ENGINES
• 6.1. Engine Troubleshooting
• 6.2. Perkins 4.248.2 Diesel Engine
• 6.3. Perkins G4.236 Series Gasoline/LPG Engine
• 6.4. GM 353N Detroit Diesel Engine
• 6.5. Ford CSG649 Gas/LPG Engine
• 6.6. ENGINE REMOVAL REPLACEMENT
• 7. COOLING SYSTEM
• 7.1. Cooling System Troubleshooting
• 7.2. Testing and Maintenance
• 7.3. Fan Belt Replacement
• 7.4. Removal Replacement
• 8. FUEL SYSTEM
• 8.1. Fuel System Troubleshooting (Diesel)
• 8.2. Air Induction System
• 8.3. The IMPCO LPG Fuel System
• 8.4. Removal of IMPCO Vaporizing
• 9. TRANSMISSION
• 9.1. Transmission Maintenance
• 9.2. Transmission Removal
• 9.3. Transmission Replacement
• 9.4. Transmission Drain and Refill
• 9.5. Transmission Oil Cooler Checks
• 9.6. Neutral Start Switch
• 10. ELECTRICAL SYSTEM
• 10.1. Wiring Color Codes
• 10.2. Electrical Diagrams
• 10.3. Electrical Checks
• 10.4. Starter and Alternator
• 11. DRIVE AXLE
• 11.1. Drive Axle Description
• 11.2. Drive Axle Disassembly
• 11.3. Drive Axle Assembly
• 11.4. Drive Axle Adjustments and Fastener Torque
• 11.5. Drive Axle Ends
• 11.6. Drive Axle Removal Installation
• 11.7. Drive Axle Lubrication
• 12. PROP SHAFT
• 12.1. Prop Shaft Troubleshooting
• 12.2. Prop Shaft Removal
• 12.3. Prop Shaft Service Tips
• 13. WHEELS AND TIRES
• 13.1. Lifting, Jacking, and Blocking
• 13.2. Tire Removal and Mounting
• 13.3. Wheel Mounting
• 14. BRAKING/INCHING
• 14.1. Service Brake and Inching System
• 14.2. Brake and Inching Pedal Adjustment
• 14.3. Brake and Inching System Bleeding
• 14.4. Adjustment and Overhaul
• 14.5. Master Cylinders
• 14.6. Hydrovac Overhaul
• 14.7. Parking Brake Adjustment
• 15. STEERING COLUMN AND GEAR
• 15.1. Steering System Troubleshooting
• 15.2. Steering Column and Gear RR
• 15.3. Ross Hydraguide Steering Control Unit
• 16. STEER AXLE
• 16.1. Steering System Checks and Adjustments
• 16.2. Steer Axle Wheel Bearings
• 16.3. Steer Axle Removal and Replacement
• 16.4. Steer Cylinder RR
• 16.5. Steer Cylinder Overhaul
• 17. HYDRAULIC SUMP, FILTERS, AND PUMP
• 17.1. Hydraulic Filters and Fluid Replacement
• 17.2. Troubleshooting
• 17.3. Overhaul
• 18. HYDRAULIC VALVE/
• 18.1. Hydraulic SystemTroubleshooting
• 18.2. Hydraulic System Pressure Check
• 18.3. Hydraulic Valve Overhaul
• 18.4. Hydraulic Control Valve Linkage
• 18.5. Hydraulic Schematic
• 19. TILT CYLINDERS
• 19.1. Tilt Cylinder Removal and Replacement
• 19.2. Tilt Cylinder Overhaul
• 19.3. Tilt Lock Valve
• 20. UPRIGHTS
• 20.1. Troubleshooting and Visual Inspection
• 20.2. Operational Checks
• 20.3. Carriage Check
• 20.4. Upright Check and Adjustment
• 20.5. Cylinder Repair
• 20.6. Lift Chain Maintenance
• 20.7. Upright Removal and Replacement
• 21. COUNTERWEIGHTS
• 22. SPECIFICATIONS
• 22.1. Nameplates and Decals
• 22.2. General Specifications
• 22.3. PM and Drivers Daily Inspection Forms
• 22.4. Lubricants and Shop Supplies
• 22.5. Lubrication Charts and Intervals
• 22.6. Special Tools