Hyster F118 (R30XM, XMA, XMF) Service Manual

Description

• Model List:
  • F118 (R30XM, XMA, XMF)

• 1. INTRODUCTION
• 2. GENERAL
• 3. LEAD-ACID BATTERIES
• 4. SPECIFIC GRAVITY
• 5. THE CHEMICAL REACTION IN A CELL
• 6. ELECTRICAL TERMS
• 7. HOW TO SELECT THE BATTERY
• 8. VOLTAGE OF A BATTERY
• 9. THE BATTERY AS A COUNTERWEIGHT
• 10. BATTERY RATINGS
• 11. Kilowatt-Hours
• 12. BATTERY MAINTENANCE
• 13. SAFETY PROCEDURES
• 14. MAINTENACE RECORDS
• 15. THE NEW BATTERY
• 16. HOW TO CLEAN THE BATTERY
• 17. HOW TO ADD WATER
• 18. THE HYDROMETER
• 19. BATTERY TEMPERATURE
• 20. CHARGING THE BATTERY
• 21. Types Of Battery Charges
• 22. Methods Of Charging
• 23. Troubleshooting The Charger
• 24. How To Know When The Battery Is Fully Charged
• 25. WHERE TO CHARGE THE BATTERIES
• 26. Equipment Needed
• 27. BATTERY CONNECTORS
• 28. BATTERY CARE
• 29. INTRODUCTION
• 30. GENERAL
• 31. DESCRIPTION
• 32. REMOVAL AND DISASSEMBLY
• 33. COVERS, PANELS AND PLATES
• 34. CASTER AND CASTER WHEEL
• 35. Description
• 36. Replace The Caster
• 37. Replace the Caster Wheels
• 38. PAINTING INSTRUCTIONS
• 39. LABEL REPLACEMENT
• 40. INTRODUCTION
• 41. DESCRIPTION
• 42. OPERATION
• 43. Flow Control Valve
• 44. Relief Valve
• 45. REPAIRS
• 46. REMOVAL
• 47. DISASSEMBLY
• 48. CLEANING
• 49. INSPECTION
• 50. ASSEMBLY
• 51. INSTALLATION
• 52. CHECKS AND ADUSTMENTS
• 53. CHECK THE OUTPUT OF THE PUMP
• 54. CHECK FOR AIR IN THE HYDRAULIC SYSTEM
• 55. TROUBLESHOOTING
• 56. DC Motor Maintenance
• 57. Safety Precautions Maintenance and Repair
• 58. General
• 59. Brush and Commutator Inspection
• 60. Hydraulic Pump Motor and Traction Motor
• 61. Steering Pump Motor
• 62. Normal Commutator Surface
• 63. Commutator Problems
• 64. Brush Replacement
• 65. Stoning the Commutator
• 66. Motors Repair
• 67. Disassemble
• 68. Traction Motor and Hydraulic Pump Motor
• 69. Steering Pump Motor
• 70. Assemble
• 71. Traction Motor and Hydraulic Pump Motor
• 72. Steering Pump Motor
• 73. Brush Alignment, Traction and Hydraulic Motors
• 74. Tests for Damaged Field and Armature
• 75. Test for an Open Circuit in Armature
• 76. Test for Short Circuit in One Armature Winding
• 77. Test for Short Circuit to Armature Shaft
• 78. Test for Open Circuit in Field Coil
• 79. Test for Short Circuit in Field Coil
• 80. Test for Short Circuit between Field and Motor Case
• 81. Brush Holder Test
• 82. Troubleshooting
• 83. Table 1. Normal Commutator Surfaces
• 84. Table 2. Commutator Problems
• 85. Table 3. Brush Wear Replacement Guide
• 86. INTRODUCTION
• 87. GENERAL
• 88. DESCRIPTION
• 89. REMOVAL
• 90. Mount Type A
• 91. Mount Type B (A1.00-1.50XL, N40-50EA/ER, N50FA, N30-45FR, R30E/EA/EF/ES Only)
• 92. Mount Type B (R30DH Only)
• 93. DISASSEMBLY
• 94. ASSEMBLY
• 95. General
• 96. Installing The Spiral Bevel Pinion
• 97. Installing Thr Spiral Bevel Gear
• 98. INSTALLATION
• 99. Mount Type A
• 100. Mount Type B (A1.00-1.50XL, N40-50EA/ER, N50FA, N30-45FR, R30E/EA/EF/ES Only)
• 101. Mount Type B (R30DH Only)
• 102. CHECKS AND ADJUSTMENTS
• 103. ADJUST THE BACKLASH AND TOOTH CONTACT
• 104. ADJUST BEARING CONTACT
• 105. TROUBLESHOOTING
• 106.
• 106.1. Power Steering
• 106.2. Safety Precautions Maintenance and Repair
• 106.3. General
• 106.4. EPS III
• 106.5. Description
• 106.6. EPS III
• 106.7. APS System
• 106.8. Checks and Adjustments
• 106.9. General
• 106.10. Checks, EPS III
• 106.11. Dipswitches, EPS III
• 106.12. LED Indicators, EPS III
• 106.13. Check Steering System for Correct Operation, EPS III
• 106.14. Check Slow Travel Speed, EPS III
• 106.15. Check High Lift Traction Shutoff, EPS III
• 106.16. Checks, APS
• 106.17. Dipswitches, APS
• 106.18. LED Indicators, APS
• 106.19. Adjustments
• 106.20. General
• 106.21. Steer Motor With Steering Chain Replacement, EPS III
• 106.22. Steer Motor With Steering Gear Replacement, APS
• 106.23. Return-to-Center Steering System
• 106.24. Tach Generator Steering System, EPS III
• 106.25. Slow Travel Adjustment, EPS III
• 106.26. Return-to-Center and Multiturn System, APS
• 106.27. Steering Chain Adjustment, EPS III
• 106.28. Repairs
• 106.29. RTC Steering System, EPS III
• 106.30. Command Potentiometer Replacement, EPS III
• 106.31. TGS System, EPS III
• 106.32. Tach Generator Replacement, EPS III
• 106.33. Feedback Potentiometer Replacement, EPS III
• 106.34. ECM Replacement, EPS III
• 106.35. Steer Motor Assembly and Steering Chain Replacement, EPS III
• 106.36. Typical Operating Voltages, EPS III
• 106.37. Steering Proximity Switch and Centering Proximity Switch, APS
• 106.38. Troubleshooting
• 106.39. EPS III
• 106.40. Table 1. LED Indicators
• 106.41. Table 2. Sensitivity Adjustment
• 106.42. Table 3. Typical Operating Voltages
• 107.
• 107.1. INTRODUCTION
• 107.2. DESCRIPTION AND OPERATION
• 107.3. REPAIRS
• 107.4. TROUBLESHOOTING
• 108.
• 108.1. INTRODUCTION
• 108.2. REPAIRS
• 108.3. CHECKS AND ADJUSTMENTS
• 108.4. TROUBLESHOOTING
• 108.5. SPECIFICATIONS
• 109.
• 110.
• 111.
• 111.1. INTRODUCTION
• 111.2. CHECKS AND ADJUSTMENTS
• 112.
• 112.1. INTRODUCTION
• 113.
• 114.
• 114.1. INTRODUCTION
• 114.2. CHECKS AND ADJUSTMENTS
• 114.3. CURTIS DASH DISPLAY ASSEMBLY
• 114.4. REPAIRS
• 115.
• 116.
• 116.1. INTRODUCTION
• 116.2. VISTA TWO-STAGE UPRIGHT
• 116.3. VISTA THREE-STAGE UPRIGHT
• 117.
• 117.1. INTRODUCTION
• 117.2. REPAIRS
• 117.3. TWO-STAGE UPRIGHT
• 117.4. THREE-STAGE UPRIGHT
• 117.5. GENERAL PROCEDURESS
• 117.6. CHECKS AND ADJUSYMENTS
• 117.7. TROUBLESHOOTING
• 117.8. VISTA UPRIGHT REPAIR
• 118.
• 119.