Hyster S1.0C, S1.2C, S1.5C (C447) Frame And Main Components Maintenance And Repair

Description

• Model List:
  • S1.0C, S1.2C, S1.5C (C447)

• 1. RM2233-(01-2023)-UK-EN
• 1.1. Important
• 1.2. General safety rules
• 1.3. Torque settings for screws nuts and fittings
• 1.4. Correct method for applying female fittings
• 1.5. Instruction for installing flexible hoses and fittings
• 1.6. Truck presentation
• 1.7. Views of the truck
• 1.8. Truck and load identification data
• 1.9. General specification
• 1.10. Traction wheel
• 1.11. Removal of the traction wheel
• 1.12. Load wheels
• 1.13. Replacing the single load wheel
• 1.14. Key to tiller components
• 1.15. Removal/Replacement of the upper panel
• 1.16. Tiller assembly removal
• 1.17. Replacement of the tiller base bearings
• 1.18. Tiller spring replacement
• 1.19. Tiller replacement
• 1.20. Traction motor
• 1.21. Traction motor dismantling
• 1.22. Steering motor
• 1.23. Steering motor dismantling
• 2. RM2234-(01-2023)-UK-EN
• 2.1. Before Installation
• 2.2. Machine assembly
• 2.3. Topping up the oil reservoir
• 2.4. Installation of the battery with vertical extraction
• 2.5. Connection of cables to battery
• 2.6. List and description of the settings and adjustments to be carried out
• 2.7. Battery voltage setting
• 3. RM2235-(01-2023)-UK-EN
• 3.1. Description of module connectors
• 3.2. Tester menu
• 3.3. Troubleshooting
• 3.4. Diagnosis system for Combi Module
• 3.5. Diagnosis system for EPS AC0
• 3.6. Electrical component measurements
• 4. RM2236-(01-2023)-UK-EN
• 4.1. Wiring diagrams
• 4.2. Electrical components
• 4.3. Identification of the tiller head controls and of the operator panel instruments
• 4.4. Display
• 4.5. Optional keypad
• 4.6. Instructions for the use of the new keypad application
• 4.7. Truck functions
• 4.8. Electric steering
• 4.9. Procedure for access to configuration parameters
• 4.10. Combi Module
• 4.11. Description of the Combi module parameters
• 4.12. EPS – AC0 module
• 4.13. Description of the EPS-AC0 module parameters
• 4.14. Replacement of the controller Combi
• 4.15. Replacement of the controller EPS-AC0 – Steering calibration
• 4.16. Replacement of the display
• 4.17. Replacement of the key switch
• 4.18. Replacement of the keypad (optional)
• 4.19. Replacement of the general emergency switch
• 4.20. Replacement of the horn
• 4.21. Replacement of the auxiliary relays
• 4.22. Replacement of the fuses
• 4.23. Replacement of the main contactor switch
• 4.24. Replacement of the fork lifting sensor 500 mm
• 4.25. Replacement of the steering tiller cabled sensor
• 4.26. Replacement of the tiller sensor
• 4.27. Replacement of the tiller board
• 4.28. Replacement of tiller control springs
• 4.29. Replacement of tiller buttons
• 4.30. Replacement of the centred wheel sensor
• 4.31. Replacement of the Pedestrian Awareness Light (optional)
• 5. RM2237-(01-2023)-UK-EN
• 5.1. Hydraulic functions
• 5.2. Hydraulic diagrams
• 5.3. Hydraulic diagrams for various functions
• 5.4. Hydraulic components
• 5.5. Replacement of maximum pressure valve
• 5.6. Proportional solenoid valve for the fork lowering (EV1)
• 5.7. On/off solenoid valve for the fork lifting (EV2)
• 5.8. Solenoid valves EV3 – EV4 – EV5 – EV6
• 5.9. Replacement of the valve SB
• 5.10. Cylinders
• 5.11. Fork tilting cylinder
• 5.12. Fork positioner cylinder
• 5.13. Removal of the central free lift cylinder
• 5.14. Replacement of the central free lift cylinder gasket
• 5.15. Removal of main lift cylinder
• 5.16. Replacement of the main lift cylinder gaskets
• 5.17. Replacement of the feeding pipe central free lift cylinder
• 5.18. Replacement of the twin-pipes feeding the tilting cylinders and the fork positioner
• 6. RM2238-(01-2023)-UK-EN
• 6.1. Mast characteristics
• 6.2. Mast assembly components
• 6.3. Dismantling the complete column
• 6.4. Dismantling the inner mast stage
• 6.5. Dismantling the intermediate mast
• 6.6. Replacement of the main lift chains
• 6.7. Replacement of the side cylinders chain sheaves
• 6.8. Replacement of free lift chain – 3 STG FFL
• 6.9. Disassembly of the hydraulic pipe pulley – central cylinder
• 6.10. Disassembly and replacement of the central chain pulley
• 6.11. Fem Fork Carriage
• 6.12. Sideshift carriage
• 6.13. Removal of the sideshift carriage
• 7. RM2239-(01-2023)-UK-EN
• 7.1. Identification of the master drive unit
• 7.2. Removal and disassembly of the reduction unit
• 7.3. Braking System
• 7.4. Electromagnetic brake components
• 7.5. Removal of the electromagnetic brake
• 7.6. Adjustment of the electromagnetic brake
• 8. RM2240-(01-2023)-UK-EN
• 8.1. Maintenance Warnings
• 8.2. Oils and Lubricants
• 8.3. Cleaning products
• 8.4. Scheduled Maintenance