JCB 2155, 2170 Fastrac Operator Manual 9811-5600

Description

• Model List:
  • 2155, 2170 Fastrac

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Left Side, Right Side ………………………………………………………………………3
• 10. Using the Machine …………………………………………………………………………3
• 11. Cross References ………………………………………………………………………….3
• 12. Machine Description …………………………………………………………………………..4
• 13. The JCB Fastrac …………………………………………………………………………..4
• 14. Intended Use ………………………………………………………………………………..4
• 15. Component Location ……………………………………………………………………..4
• 16. Safety Check List ……………………………………………………………………………….7
• 17. Safety – Yours and Others ………………………………………………………………7
• 18. General Safety ……………………………………………………………………………..7
• 19. Operating Safety …………………………………………………………………………..9
• 20. Maintenance Safety ……………………………………………………………………..15
• 21. Safety Labels …………………………………………………………………………………..21
• 22. Introduction …………………………………………………………………………………21
• 23. Safety Label Identification …………………………………………………………….22
• 24. Identifying your Machine ……………………………………………………………………25
• 25. Machine Identification Plate ………………………………………………………….25
• 26. Typical Product Identification No. (PIN) ………………………………………..26
• 27. ROPS and FOPS Certification Labels …………………………………………….28
• 28. Operation
• 29. Introduction ……………………………………………………………………………………..29
• 30. Before Entering the Cab ……………………………………………………………………30
• 31. Entering and Leaving the Cab – Doors and Windows …………………………….32
• 32. Opening and Closing the Doors …………………………………………………….33
• 33. Emergency Exit …………………………………………………………………………..34
• 34. Opening and Closing the Windows ………………………………………………..35
• 35. Rear Window ……………………………………………………………………………35
• 36. Opening Roof Panel (optional) ……………………………………………………35
• 37. Visibility Aids ……………………………………………………………………………………36
• 38. Mirrors ……………………………………………………………………………………….36
• 39. Introduction ………………………………………………………………………………36
• 40. Adjusting the Mirror ……………………………………………………………………36
• 41. Checking the Field of Vision ……………………………………………………….36
• 42. Cab Layout – 2155 and 2170 ……………………………………………………………..37
• 43. Controls ……………………………………………………………………………………..37
• 44. Cab Layout – 2155 Plus and 2170 Plus ……………………………………………….41
• 45. Controls ……………………………………………………………………………………..41
• 46. Seats ……………………………………………………………………………………………..44
• 47. Suspension Seat (Standard) …………………………………………………………44
• 48. Fore-Aft Adjustment …………………………………………………………………..44
• 49. Height-Weight Adjustment ………………………………………………………….44
• 50. Backrest Angle Adjustment …………………………………………………………44
• 51. Damper Adjustment …………………………………………………………………..44
• 52. Fore-Aft Isolator ………………………………………………………………………..44
• 53. Armrest Adjustment …………………………………………………………………..44
• 54. Swivel Adjustment …………………………………………………………………….45
• 55. Backrest Extension Height Adjustment (optional) …………………………..45
• 56. Suspension Lockout ………………………………………………………………….45
• 57. Heated Suspension Seat (Optional) ……………………………………………….46
• 58. Fore-Aft Adjustment …………………………………………………………………..46
• 59. Height-Auto Weight Adjustment …………………………………………………..46
• 60. Suspension Damper Adjustment …………………………………………………46
• 61. Fore-Aft Shock Absorber …………………………………………………………….46
• 62. Backrest Extension Height Adjustment …………………………………………46
• 63. Backrest Angle Adjustment …………………………………………………………46
• 64. Armrest Height Adjustment …………………………………………………………46
• 65. Armrest Angle Adjustment ………………………………………………………….46
• 66. Swivel Adjustment …………………………………………………………………….46
• 67. Seat Cushion Depth Adjustment ………………………………………………….47
• 68. Seat Cushion Angle Adjustment ………………………………………………….47
• 69. Lumbar Support Adjustment ……………………………………………………….47
• 70. Seat Heating …………………………………………………………………………….47
• 71. Passenger's Seat ………………………………………………………………………..47
• 72. Backrest Angle Adjustment …………………………………………………………47
• 73. Seat Belts ……………………………………………………………………………………….48
• 74. Introduction …………………………………………………………………………………48
• 75. Fasten the Seat Belt …………………………………………………………………….48
• 76. Check the Seat Belt is Operating Correctly ……………………………………..48
• 77. Release the Seat Belt …………………………………………………………………..49
• 78. Drive Controls, Switches and Instruments ……………………………………………50
• 79. Steering Column Adjustment …………………………………………………………50
• 80. Front Console ……………………………………………………………………………..51
• 81. Steering Column Multi-Purpose Switch …………………………………………..52
• 82. Right Hand Switch Panel ………………………………………………………………53
• 83. Rear Switch Panel ……………………………………………………………………….54
• 84. Instrument Cluster ……………………………………………………………………….55
• 85. Warnings (Audible-Visual) …………………………………………………………….58
• 86. Warnings (Visual only) ………………………………………………………………….60
• 87. Instrument Cluster Programming …………………………………………………..62
• 88. Level `0' Programming Mode (Normal Operation) ………………………….62
• 89. Level 1 Programming Mode ………………………………………………………..65
• 90. Level 1 Programming Mode (continued) ……………………………………….67
• 91. System Error Codes …………………………………………………………………….69
• 92. Number Error Codes ………………………………………………………………….69
• 93. Fault Identification and Rectification …………………………………………….69
• 94. Wheel Slip ………………………………………………………………………………….70
• 95. Slip Control Re-calibration ………………………………………………………….70
• 96. Slip Control – Normal Operations …………………………………………………70
• 97. Air Conditioning and Heater Controls ……………………………………………..72
• 98. Heating ……………………………………………………………………………………72
• 99. Air Conditioning ………………………………………………………………………..72
• 100. Defrosting ………………………………………………………………………………..72
• 101. Cab Interior Light …………………………………………………………………………73
• 102. Spot Light …………………………………………………………………………………73
• 103. Safety Equipment …………………………………………………………………………….74
• 104. Transport Locks …………………………………………………………………………..74
• 105. To free the lever for operation (G) ………………………………………………..74
• 106. To lock the lever in neutral (H) …………………………………………………….74
• 107. Transport Lock – Plus Models ………………………………………………………..75
• 108. Before Starting the Engine …………………………………………………………………76
• 109. Starting the Engine …………………………………………………………………………..78
• 110. Normal Starting ……………………………………………………………………………78
• 111. Cold Starting ……………………………………………………………………………….79
• 112. Testing the Park Brake ……………………………………………………………………..80
• 113. Preparing for Travel ………………………………………………………………………….81
• 114. Before Travelling on Public Roads …………………………………………………81
• 115. Getting the Machine Moving ………………………………………………………….81
• 116. Travelling ………………………………………………………………………………………..83
• 117. Utilisation of Gears ………………………………………………………………………83
• 118. Six Speed Gearbox ……………………………………………………………………83
• 119. JCB Powershift …………………………………………………………………………84
• 120. JCB Selectronic ………………………………………………………………………..87
• 121. General Precautions …………………………………………………………………….90
• 122. Four Wheel Drive and Differential Lock …………………………………………..92
• 123. Automatic Differential Lock Cut-out ……………………………………………..92
• 124. Field Speed Control ……………………………………………………………………..93
• 125. Four Wheel Steering (4WS) ………………………………………………………….94
• 126. Introduction ………………………………………………………………………………94
• 127. Steer Mode Selection …………………………………………………………………94
• 128. Two-Wheel Steer Mode (2WS) ……………………………………………………95
• 129. Crab Steer Mode (A) ………………………………………………………………….96
• 130. Proportional Steer Mode (B) ……………………………………………………….96
• 131. True Tracking Mode (C) ……………………………………………………………..97
• 132. Delay Mode (D) …………………………………………………………………………97
• 133. Headland Management System (HMS) ………………………………………..98
• 134. Stopping and Parking the Machine ……………………………………………………100
• 135. Anti-lock Braking System (ABS) (if fitted) ………………………………………102
• 136. Working with your Machine ……………………………………………………………..103
• 137. Operating Practices and Site Safety …………………………………………….103
• 138. Clothing and Safety Equipment ……………………………………………………103
• 139. Danger Zone …………………………………………………………………………….103
• 140. Safety Must Come First ………………………………………………………………103
• 141. Risk Assessment ……………………………………………………………………….105
• 142. General ………………………………………………………………………………….105
• 143. Personnel ……………………………………………………………………………….105
• 144. The machine with attachment (if fitted) ……………………………………….105
• 145. The load or attachment …………………………………………………………….105
• 146. Loading-unloading area ……………………………………………………………106
• 147. The route to be traversed …………………………………………………………106
• 148. Weather …………………………………………………………………………………106
• 149. Lifting and Loading Operations ………………………………………………….106
• 150. Rear Electronic Linkage Control …………………………………………………..107
• 151. Introduction …………………………………………………………………………….107
• 152. Attaching an Implement – Using Controls in Cab ………………………….108
• 153. Attaching an Implement- using External Controls (on fender) ………..109
• 154. Transport ………………………………………………………………………………..109
• 155. System Activation …………………………………………………………………… 110
• 156. FIeld Operation ………………………………………………………………………. 110
• 157. At the Headland (or when finishing the operation) ……………………….. 110
• 158. Area Cut-out System (optional) ………………………………………………… 112
• 159. Rear 3-point Linkage Mechanical Connections and Adjustment ………. 114
• 160. Linkage Type …………………………………………………………………………. 114
• 161. Implement Attachment …………………………………………………………….. 114
• 162. Lift Rods ………………………………………………………………………………… 115
• 163. Stabilizers ……………………………………………………………………………… 116
• 164. Front 3-point Linkage – Mechanical Connections and Adjustment ……. 117
• 165. Linkage Type and Connection ………………………………………………….. 117
• 166. Road Travel …………………………………………………………………………… 118
• 167. External Hydraulics – Manual Spool Valve …………………………………….. 119
• 168. Control Layout ……………………………………………………………………….. 119
• 169. Variable Flow Spool Operation ………………………………………………….120
• 170. Fixed Flow Spool Operation ………………………………………………………121
• 171. Front 3-point Linkage Operation ………………………………………………..122
• 172. External Hydraulics – Plus Models ………………………………………………..123
• 173. Control Layout ………………………………………………………………………..123
• 174. Flow and Kick-out Controls ……………………………………………………….124
• 175. Ram Operation ……………………………………………………………………….124
• 176. Motor Operation ………………………………………………………………………125
• 177. Front 3 point linkage Operation …………………………………………………126
• 178. External Hydraulics – All Models …………………………………………………..127
• 179. Connecting Equipment …………………………………………………………….127
• 180. Front Linkage Lock-out Valve ……………………………………………………128
• 181. Priority Flow Service ………………………………………………………………..130
• 182. Quick Release Couplings ……………………………………………………………131
• 183. Quick Release Couplings – Do's & Don'ts ……………………………………131
• 184. Connecting and Disconnecting ………………………………………………….131
• 185. Drawbars and Hitches ………………………………………………………………..133
• 186. Pick-up Hitch (PUH) …………………………………………………………………133
• 187. Clevis Drawbar ……………………………………………………………………….135
• 188. Roller Drawbar (optional) ………………………………………………………….137
• 189. Swinging Drawbar (optional) ……………………………………………………..139
• 190. Connecting Trailer Brakes …………………………………………………………..141
• 191. Connecting Two-Line Air Brakes ……………………………………………….141
• 192. Connecting Single-Line Air Brakes …………………………………………….141
• 193. Connecting Hydraulic Brakes ……………………………………………………142
• 194. Trailer Anti-lock Braking System (ABS) ………………………………………142
• 195. Independent Power Take-off (PTO) ………………………………………………143
• 196. Introduction …………………………………………………………………………….143
• 197. Fitting the Rear PTO Output Shaft ……………………………………………..144
• 198. Attaching Equipment to Rear PTO ……………………………………………..146
• 199. Checking the Implement Driveshaft Length …………………………………147
• 200. Rear PTO Operation ………………………………………………………………..148
• 201. Attaching Equipment to Front PTO …………………………………………….150
• 202. Front PTO Operation ……………………………………………………………….151
• 203. PTO Static Guards …………………………………………………………………..152
• 204. Automatic Trailer Coupling ………………………………………………………….153
• 205. Automatic Coupling Procedure ………………………………………………….153
• 206. Manual Coupling Procedure ……………………………………………………..154
• 207. De-Coupling ……………………………………………………………………………154
• 208. Height Adjustment …………………………………………………………………..154
• 209. Operating Environment ……………………………………………………………………155
• 210. Operating in Low Temperatures …………………………………………………..155
• 211. Using the Engine and Gearbox Heaters ………………………………………..155
• 212. Operating in High Temperatures ………………………………………………….155
• 213. Protection offered by the Cab ………………………………………………………157
• 214. Definition of Category 1 ……………………………………………………………157
• 215. Definition of Category 2 ……………………………………………………………157
• 216. Comfort and Safety inside the Cab …………………………………………….157
• 217. Refuelling the Machine ……………………………………………………………………158
• 218. Low Fuel Levels ………………………………………………………………………..158
• 219. Filling the Tank ………………………………………………………………………….158
• 220. Moving a Disabled Machine …………………………………………………………….160
• 221. General …………………………………………………………………………………….160
• 222. Limp Home Mode ………………………………………………………………………160
• 223. Preparation for Towing ……………………………………………………………….161
• 224. Connect the towing vehicle ……………………………………………………….161
• 225. Prepare the machine. ………………………………………………………………161
• 226. Release the Park Brake ……………………………………………………………161
• 227. Removing the Propshafts ………………………………………………………….162
• 228. Transporting the Machine ………………………………………………………………..164
• 229. Storage of the Machine …………………………………………………………………..166
• 230. Introduction ……………………………………………………………………………….166
• 231. Storage Area …………………………………………………………………………….166
• 232. Prepare the Machine for Storage …………………………………………………166
• 233. Put the Machine into Storage ………………………………………………………166
• 234. During Storage ………………………………………………………………………….166
• 235. Take the Machine Out of Storage …………………………………………………167
• 236. Routine Maintenance
• 237. Service Requirements …………………………………………………………………….169
• 238. Introduction ……………………………………………………………………………….169
• 239. Owner-Operator Support …………………………………………………………….169
• 240. Service-Maintenance Agreements ……………………………………………….169
• 241. Initial Service and Inspection ……………………………………………………….169
• 242. Obtaining Replacement Parts ………………………………………………………170
• 243. Health and Safety …………………………………………………………………………..171
• 244. Lubricants …………………………………………………………………………………171
• 245. Introduction …………………………………………………………………………….171
• 246. Hygiene ………………………………………………………………………………….171
• 247. Storage ………………………………………………………………………………….171
• 248. Waste Disposal ……………………………………………………………………….171
• 249. Handling …………………………………………………………………………………171
• 250. First Aid – Oil …………………………………………………………………………..172
• 251. Spillage ………………………………………………………………………………….172
• 252. Fires ………………………………………………………………………………………172
• 253. Battery ……………………………………………………………………………………..173
• 254. Warning Symbols …………………………………………………………………….174
• 255. First Aid – Electrolyte ………………………………………………………………..174
• 256. Service Schedules ………………………………………………………………………….175
• 257. Introduction ……………………………………………………………………………….175
• 258. How to Use the Service Schedules ………………………………………………175
• 259. Calendar Equivalents …………………………………………………………………175
• 260. Pre-start Cold Checks, Service Points and Fluid Levels ………………….176
• 261. Functional Test and Final Inspection …………………………………………….180
• 262. Fluid, Lubricants and Capacities ………………………………………………………182
• 263. Coolant Mixtures ……………………………………………………………………….182
• 264. Fuel …………………………………………………………………………………………184
• 265. Recommended Fuel Specification ……………………………………………..184
• 266. Acceptable Fuel Specification ……………………………………………………184
• 267. Sulphur Content ………………………………………………………………………184
• 268. Aviation Kerosene Fuels …………………………………………………………..184
• 269. Low Temperature Fuels ……………………………………………………………184
• 270. Fatty Acid Methyl Ester Fuels as a Replacement for diesel Fuels …..185
• 271. Tools …………………………………………………………………………………………….186
• 272. Carrying Tools onto the Machine ………………………………………………….186
• 273. Preparing the Machine for Maintenance …………………………………………….187
• 274. Making the Machine Safe ……………………………………………………………187
• 275. Cleaning the Machine ……………………………………………………………………..188
• 276. Introduction ……………………………………………………………………………….188
• 277. Detergents ……………………………………………………………………………..188
• 278. Pressure Washing and Steam Cleaning ……………………………………..188
• 279. Preparing the Machine for Cleaning ……………………………………………..188
• 280. Cleaning the Machine …………………………………………………………………189
• 281. Checking for Damage ……………………………………………………………………..191
• 282. Check the Machine Body and Structure ………………………………………..191
• 283. Check the Tyres ………………………………………………………………………..191
• 284. Check the Seat and Seat Belt ……………………………………………………..191
• 285. Check the Hydraulic Hoses and Fittings ……………………………………….191
• 286. Checking the ROPS Structure ……………………………………………………..192
• 287. Engine Cover …………………………………………………………………………………193
• 288. Opening the Engine Cover ………………………………………………………….193
• 289. Closing the Engine Cover ……………………………………………………………194
• 290. Greasing ……………………………………………………………………………………….196
• 291. Introduction …………………………………………………………