JCB 2CX Backhoe Loader With Airmaster Information Operator Manual 9821-0050

Description

• Model List:
  • 2CX Backhoe Loader With Airmaster Information

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Backhoe Loader ………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Component List …………………………………………………………………………….2
• 16. Safety Check List ……………………………………………………………………………….3
• 17. Safety – Yours and Others ………………………………………………………………3
• 18. General Safety ……………………………………………………………………………..3
• 19. Operating Safety …………………………………………………………………………..5
• 20. Maintenance Safety ……………………………………………………………………….8
• 21. Safety Check List (Airmaster machines) ……………………………………………..13
• 22. General Safety ……………………………………………………………………………13
• 23. Operating Safety …………………………………………………………………………13
• 24. Maintenance safety ……………………………………………………………………..13
• 25. Safety Labels …………………………………………………………………………………..14
• 26. Introduction …………………………………………………………………………………14
• 27. Safety Label Identification …………………………………………………………….15
• 28. Identifying Your Machine …………………………………………………………………..18
• 29. Machine Identification Plate ………………………………………………………….18
• 30. Compressor Unit Identification (Airmaster machines) ……………………….19
• 31. Component Identification Plates …………………………………………………….20
• 32. Transmission Identification Numbers ……………………………………………..21
• 33. ROPS-FOPS Certification plate ……………………………………………………..22
• 34. FOPS Data Plate …………………………………………………………………………22
• 35. Machine Security ……………………………………………………………………………..23
• 36. Introduction …………………………………………………………………………………23
• 37. JCB Plantguard …………………………………………………………………………..23
• 38. Construction Equipment Security And Registration Scheme (CESAR) .23
• 39. Operation
• 40. Introduction ……………………………………………………………………………………..25
• 41. Before Entering the Cab ……………………………………………………………………26
• 42. Entering and Leaving the Cab ……………………………………………………………27
• 43. Doors and Windows …………………………………………………………………………28
• 44. Opening and Closing the Doors …………………………………………………….28
• 45. Opening and Closing the Side Windows …………………………………………29
• 46. Opening and Closing the Rear Window ………………………………………….29
• 47. Seat Controls …………………………………………………………………………………..30
• 48. Introduction …………………………………………………………………………………30
• 49. Standard Seat ……………………………………………………………………………..30
• 50. Seat Belt …………………………………………………………………………………………33
• 51. Inertia Reel Seat Belt …………………………………………………………………..33
• 52. Visibility Aids ……………………………………………………………………………………35
• 53. Mirrors ……………………………………………………………………………………….35
• 54. Cab Layout ……………………………………………………………………………………..36
• 55. Component Key …………………………………………………………………………..37
• 56. Drive Controls, Switches and Instruments ……………………………………………38
• 57. Drive Controls ……………………………………………………………………………..38
• 58. Steer Mode Selector …………………………………………………………………….41
• 59. Switches …………………………………………………………………………………….42
• 60. Instruments …………………………………………………………………………………47
• 61. Air Conditioning and Heater Controls ……………………………………………..50
• 62. Compressor (Airmaster machines) …………………………………………………51
• 63. Operating Levers ……………………………………………………………………………..57
• 64. Introduction …………………………………………………………………………………57
• 65. Control Layouts …………………………………………………………………………..57
• 66. Loader Controls …………………………………………………………………………..58
• 67. Backhoe Controls ………………………………………………………………………..61
• 68. Stabiliser Controls ……………………………………………………………………….70
• 69. Auxiliary Controls ………………………………………………………………………..72
• 70. Three Point Hitch Controls ……………………………………………………………75
• 71. Safety Equipment …………………………………………………………………………….77
• 72. Boom and Slew Locks ………………………………………………………………….77
• 73. Overload Warning System (If Fitted) ………………………………………………79
• 74. Beacon ………………………………………………………………………………………80
• 75. Fire Extinguisher (if fitted) …………………………………………………………….81
• 76. Before Starting the Engine …………………………………………………………………82
• 77. Starting The Engine ………………………………………………………………………….84
• 78. Preparing The Machine For Travel ……………………………………………………..86
• 79. Backhoe Attachments ………………………………………………………………….86
• 80. Tucked In Travel Position ……………………………………………………………..86
• 81. Central Protruding Travel Position ………………………………………………….87
• 82. Road Travel Position ……………………………………………………………………87
• 83. Site Travelling Position …………………………………………………………………89
• 84. Getting The Machine Moving ……………………………………………………………..91
• 85. Operating Practices ……………………………………………………………………..91
• 86. Stopping and Parking the Machine ……………………………………………………..93
• 87. Working With The Machine ……………………………………………………………….95
• 88. Operating Practices and Site Safety ………………………………………………95
• 89. Clothing and Safety Equipment ……………………………………………………..95
• 90. Danger Zone ………………………………………………………………………………95
• 91. Log Moving-Handling ……………………………………………………………………95
• 92. Safety Practices ………………………………………………………………………….95
• 93. Working With The Loader ……………………………………………………………..97
• 94. Working With The Backhoe …………………………………………………………101
• 95. Working With The Compressor (Airmaster machines only) ………………108
• 96. Trailer Pick-up And Three Point Hitch ………………………………………….. 110
• 97. Three Point Hitch ………………………………………………………………………. 112
• 98. Power Take-Off (PTO) ……………………………………………………………….. 115
• 99. Lifting (Object Handling) …………………………………………………………….. 117
• 100. Getting the Machine Unstuck ………………………………………………………121
• 101. Operating Environment ……………………………………………………………………122
• 102. Operating in Low Temperatures …………………………………………………..122
• 103. Operating in High Temperatures ………………………………………………….122
• 104. Operating in Dusty or Sandy Areas ………………………………………………122
• 105. Operating in Coastal Regions ……………………………………………………..122
• 106. Operating on Wet or Soft Ground …………………………………………………122
• 107. Refuelling the Machine ……………………………………………………………………123
• 108. Low Fuel Levels ………………………………………………………………………..123
• 109. Filling the Tank ………………………………………………………………………….123
• 110. Moving A Disabled Machine …………………………………………………………….125
• 111. Towing and Retrieval ………………………………………………………………….125
• 112. Lowering a Load ………………………………………………………………………..127
• 113. Transporting The Machine ……………………………………………………………….128
• 114. Lifting A Machine ……………………………………………………………………………130
• 115. Storage of the Machine …………………………………………………………………..132
• 116. Introduction ……………………………………………………………………………….132
• 117. Storage Area …………………………………………………………………………….132
• 118. Prepare the Machine for Storage …………………………………………………132
• 119. Put the Machine into Storage ………………………………………………………132
• 120. During Storage ………………………………………………………………………….132
• 121. Take the Machine Out of Storage …………………………………………………133
• 122. Routine Maintenance
• 123. Service Requirements …………………………………………………………………….135
• 124. Introduction ……………………………………………………………………………….135
• 125. Owner-Operator Support …………………………………………………………….135
• 126. Service-Maintenance Agreements ……………………………………………….135
• 127. Initial Service and Inspection ……………………………………………………….135
• 128. Fit for Purpose Tests for Lifting Equipment …………………………………….136
• 129. Obtaining Replacement Parts ………………………………………………………136
• 130. Health and Safety …………………………………………………………………………..137
• 131. Lubricants …………………………………………………………………………………137
• 132. Battery ……………………………………………………………………………………..139
• 133. Service Schedules ………………………………………………………………………….141
• 134. Introduction ……………………………………………………………………………….141
• 135. How to Use the Service Schedules ………………………………………………141
• 136. Calendar Equivalents …………………………………………………………………141
• 137. Pre-start Cold Checks, Service Points and Fluid Levels ………………….142
• 138. Functional Test and Final Inspection …………………………………………….146
• 139. Fluids, Lubricants and Capacities ……………………………………………………..148
• 140. Coolant Mixtures ……………………………………………………………………….150
• 141. Fuels ………………………………………………………………………………………..151
• 142. Tools …………………………………………………………………………………………….154
• 143. Toolbox (If fitted) ………………………………………………………………………..154
• 144. Carrying Tools onto the Machine ………………………………………………….154
• 145. Prepare the Machine for Maintenance ………………………………………………155
• 146. Introduction ……………………………………………………………………………….155
• 147. How to Make the Machine Safe (Loader Arm Lowered) ………………….155
• 148. How to Make the Machine Safe (Loader Arm Lifted) ………………………155
• 149. Cleaning the Machine ……………………………………………………………………..157
• 150. Introduction ……………………………………………………………………………….157
• 151. Preparing the Machine for Cleaning ……………………………………………..157
• 152. Cleaning the Machine …………………………………………………………………158
• 153. Checking for Damage ……………………………………………………………………..161
• 154. Check the Machine Body and Structure ………………………………………..161
• 155. Check the Tyres ………………………………………………………………………..161
• 156. Check the Seat and Seat Belt ……………………………………………………..161
• 157. Check the Hydraulic Hoses and Fittings ……………………………………….161
• 158. Check the Electrical Circuits ………………………………………………………..162
• 159. Checking The ROPS-FOPS Structure …………………………………………..162
• 160. Greasing ……………………………………………………………………………………….163
• 161. Introduction ……………………………………………………………………………….163
• 162. Preparing the Machine for Greasing …………………………………………….163
• 163. Loader Arms ……………………………………………………………………………..163
• 164. Backhoe …………………………………………………………………………………..164
• 165. Front Axle …………………………………………………………………………………165
• 166. Rear Axle ………………………………………………………………………………….165
• 167. Extending Dipper ……………………………………………………………………….166
• 168. Driveshafts ……………………………………………………………………………….166
• 169. 6-in-1 Clam bucket …………………………………………………………………….167
• 170. Stabilisers …………………………………………………………………………………167
• 171. Backhoe Quickhitch (Mechanical) ………………………………………………..168
• 172. Access Panels ……………………………………………………………………………….169
• 173. Introduction ……………………………………………………………………………….169
• 174. Engine Cover …………………………………………………………………………….169
• 175. Front Grille ………………………………………………………………………………..171
• 176. Heating and Air Conditioning ……………………………………………………………172
• 177. Cleaning the Cab Heater Fresh Air Filter ………………………………………172
• 178. Compressor Oil and Filter (Airmaster machines) ……………………………173
• 179. Compressor Air Filter (Airmaster machines) ………………………………….178
• 180. Oil Cooler …………………………………………………………………………………179
• 181. Brakes ………………………………………………………………………………………….180
• 182. Park Brake ………………………………………………………………………………..180
• 183. Foot Brake ………………………………………………………………………………..182
• 184. Electrical System ……………………………………………………………………………183
• 185. Battery ……………………………………………………………………………………..183
• 186. Jump Starting The Engine …………………………………………………………..184
• 187. Fuses ……………………………………………………………………………………….186
• 188. Link Box Fuses ………………………………………………………………………….187
• 189. Relays ……………………………………………………………………………………..188
• 190. Engine ………………………………………………………………………………………….189
• 191. Oil and Filter ……………………………………………………………………………..189
• 192. Cooling System …………………………………………………………………………191
• 193. Front End Accessory Drive Belt …………………………………………………..193
• 194. Air Filter ……………………………………………………………………………………195
• 195. Fuel System …………………………………………………………………………………..197
• 196. Introduction ……………………………………………………………………………….197
• 197. Water Separator and Engine Fuel Filter ………………………………………..197
• 198. Bleeding the System ………………………………………………………………….202
• 199. Hydraulic System ……………………………………………………………………………203
• 200. Introduction ……………………………………………………………………………….203
• 201. Releasing the Hydraulic Pressure ………………………………………………..203
• 202. Hydraulic Tank Filler Cap ……………………………………………………………203
• 203. Oil and Filters ……………………………………………………………………………204
• 204. Hose Burst Protection Valves (If fitted) ………………………………………….206
• 205. Transmission …………………………………………………………………………………207
• 206. Gearbox ……………………………………………………………………………………207
• 207. Changing the Oil and Filter ………………………………………………………….208
• 208. Axles ………………………………………………………………………………………..209
• 209. Tyres and Wheels …………………………………………………………………………..212
• 210. Tyre Inflation ……………………………………………………………………………..212
• 211. Wheel Nuts ……………………………………………………………………………….213
• 212. Wheel Alignment ……………………………………………………………………………214
• 213. Introduction ……………………………………………………………………………….214
• 214. Re-phasing the Steer System ………………………………………………………214
• 215. Wear Pads …………………………………………………………………………………….216
• 216. Extradig Dipper Wear Pads …………………………………………………………216
• 217. Stabiliser Legs (Sideshift Machines Only) ……………………………………..218
• 218. Windscreen Washer ……………………………………………………………………….219
• 219. Checking the Level …………………………………………………………………….219
• 220. Fire Extinguisher (if fitted) ………………………………………………………………..220
• 221. Checking the Fire Extinguisher ……………………………………………………220
• 222. Optional Attachments
• 223. Introduction ……………………………………………………………………………………221
• 224. Attachments For Your Machine ………………………………………………………..222
• 225. Connecting-Disconnecting Hydraulic Hoses ……………………………………….223
• 226. Introduction ……………………………………………………………………………….223
• 227. Connecting the Hydraulic Hoses ………………………………………………….223
• 228. Disconnecting the Hydraulic Hoses ………………………………………………224
• 229. Quick Release Couplings ……………………………………………………………225
• 230. Loader Quickhitch …………………………………………………………………………..227
• 231. Loader Quickhitch Carriage …………………………………………………………227
• 232. Loader Quickhitch Attachments ……………………………………………………228
• 233. Backhoe Quickhitch (Mechanical Type) …………………………………………….230
• 234. Introduction ……………………………………………………………………………….230
• 235. Installing The Quickhitch …………………………………………………………….230
• 236. Removing The Quickhitch …………………………………………………………..231
• 237. Recommended Quickhitch Orientation Diagrams …………………………..232
• 238. Installing Backhoe Quickhitch Attachments ……………………………………233
• 239. Removing Backhoe Quickhitch Attachments ………………………………….234
• 240. Directly Mounted Backhoe Attachments …………………………………………….237
• 241. Installing Directly Mounted Backhoe Attachments ………………………….237
• 242. Hammer (If Fitted) ………………………………………………………………………….239
• 243. Hammer Operation …………………………………………………………………….239
• 244. Hydraulic Tool Circuit (H.T.C) (If fitted) ………………………………………………240
• 245. Connecting the Hand Held Tool ……………………………………………………240
• 246. Operating The Tool …………………………………………………………………….241
• 247. Disconnecting the Hand Held Tool ……………………………………………….241
• 248. Side Tip Bucket ……………………………………………………………………………..242
• 249. Safety Decals ……………………………………………………………………………242
• 250. Safety and Control ……………………………………………………………………..242
• 251. Side Tip Operation ……………………………………………………………………..243
• 252. Daily Maintenance ……………………………………………………………………..244
• 253. Utility Package (If fitted) …………………………………………………………………..245
• 254. Location on Machine ………………………………………………………………….245
• 255. Removing the Breaker from the Mount …………………………………………246
• 256. Lifting the Breaker into the Mount ………………………………………………..247
• 257. Using the Hose Reel ………………………………………………………………….248
• 258. Work Platforms ………………………………………………………………………………249
• 259. Specifications
• 260. Lifting (Object Handling) Regulations And Safe Working Loads ……………251
• 261. Introduction ……………………………………………………………………………….251
• 262. Loader End ……………………………………………………………………………….251
• 263. Excavator End …………………………………………………………………………..252
• 264. Backhoe Bucket Weights And Dimensions ………………………………………..253
• 265. General Purpose Buckets (Standard Profile) …………………………………253
• 266. Grading Buckets ………………………………………………………………………..253
• 267. Static Dimensions …………………………………………………………………………..254
• 268. 2CX Machines …………………………………………………………………………..254
• 269. 2CXL Machines …………………………………………………………………………255
• 270. 2CXS Machines …………………………………………………………………………256
• 271. 2CX Streetmaster Machines ………………………………………………………..257
• 272. 2CX Airmaster Machines …………………………………………………………….258
• 273. Hydraulic Hose Burst Pressures ……………………………………………………….260
• 274. Noise Data …………………………………………………………………………………….261
• 275. Introduction ……………………………………………………………………………….261
• 276. All Machines ……………………………………………………………………………..261
• 277. Vibration Data ………………………………………………………………………………..262
• 278. Introduction ……………………………………………………………………………….262
• 279. 2CX …………………………………………………………………………………………263
• 280. 2CX Airmaster, 2CXL …………………………………………………………………264
• 281. Tyre Sizes And Pressures ……………………………………………………………….265
• 282. Travel Speed …………………………………………………………………………………266
• 283. Warranty Information
• 284. Machine Service Record Sheet ………………………………………………………..267
• 285. Registration Information ………………………………………………………………….269
• 286. European Community Standards
• 287. EC Declaration of Conformity …………………………………………………………..271
• 288. Introductio