Name: JCB 2DX, 2DXL Backhoe Loader Operator Manual 9831-3100
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Description

Model List:
- 2DX, 2DXL Backhoe Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Location of Manual ………………………………………………………………………………………………………………. 1
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Axle ………………………………………………………………………………………………………………………………….. 11
30. Gearbox …………………………………………………………………………………………………………………………….. 11
31. Hydraulic Pump ………………………………………………………………………………………………………………….. 12
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 13
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 14
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 17
38. Multi-Purpose Switch ………………………………………………………………………………………………………….. 17
39. Cab Interior Light ……………………………………………………………………………………………………………….. 18
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 19
42. Road Lights ……………………………………………………………………………………………………………………….. 19
43. Rear Fog Lights …………………………………………………………………………………………………………………. 19
44. Hazard Warning Lights ……………………………………………………………………………………………………….. 19
45. Front Work Lights ………………………………………………………………………………………………………………. 20
46. Rear Work Lights ……………………………………………………………………………………………………………….. 20
47. Kingpost Clamp ………………………………………………………………………………………………………………….. 20
48. Operation
49. Introduction
50. General ……………………………………………………………………………………………………………………………… 21
51. Operating Safety
52. General ……………………………………………………………………………………………………………………………… 22
53. Worksite Safety ………………………………………………………………………………………………………………….. 24
54. Risk Assessment ……………………………………………………………………………………………………………….. 25
55. Walk-Around Inspection
56. General ……………………………………………………………………………………………………………………………… 27
57. Entering and Leaving the Operator Station
58. General ……………………………………………………………………………………………………………………………… 28
59. Doors
60. Operator Door ……………………………………………………………………………………………………………………. 29
61. Windows
62. Side Window ……………………………………………………………………………………………………………………… 30
63. Rear Window …………………………………………………………………………………………………………………….. 30
64. Before Starting the Engine
65. General ……………………………………………………………………………………………………………………………… 32
66. Operator Seat
67. General ……………………………………………………………………………………………………………………………… 34
68. Basic Seat …………………………………………………………………………………………………………………………. 34
69. Suspension Seat ………………………………………………………………………………………………………………… 35
70. Seat Belt
71. General ……………………………………………………………………………………………………………………………… 37
72. Static Seat Belt ………………………………………………………………………………………………………………….. 37
73. Mirrors
74. General ……………………………………………………………………………………………………………………………… 39
75. Starting the Engine
76. General ……………………………………………………………………………………………………………………………… 40
77. Warming Up ………………………………………………………………………………………………………………………. 40
78. Stopping and Parking
79. General ……………………………………………………………………………………………………………………………… 42
80. Preparing for Travel
81. General ……………………………………………………………………………………………………………………………… 43
82. Preparing for Road Travel …………………………………………………………………………………………………… 44
83. Preparing for Worksite Travel ………………………………………………………………………………………………. 45
84. Beacon ……………………………………………………………………………………………………………………………… 46
85. Safety Equipment
86. Boom Lock ………………………………………………………………………………………………………………………… 47
87. Slew Lock …………………………………………………………………………………………………………………………. 47
88. Drive Controls
89. Steering Wheel ………………………………………………………………………………………………………………….. 49
90. Accelerator Pedal ……………………………………………………………………………………………………………….. 49
91. Hand Throttle Control …………………………………………………………………………………………………………. 49
92. Service Brake Pedal …………………………………………………………………………………………………………… 49
93. Park Brake ………………………………………………………………………………………………………………………… 50
94. Transmission Drive Lever ……………………………………………………………………………………………………. 50
95. Steer Mode Control ……………………………………………………………………………………………………………. 51
96. Instruments
97. Instrument Panel ………………………………………………………………………………………………………………… 52
98. Getting the Machine Moving
99. General ……………………………………………………………………………………………………………………………… 54
100. Slopes
101. General ……………………………………………………………………………………………………………………………… 56
102. Driving on Slopes ………………………………………………………………………………………………………………. 56
103. Operating Levers-Pedals
104. General ……………………………………………………………………………………………………………………………… 57
105. Control Layouts ………………………………………………………………………………………………………………….. 57
106. Loader Controls …………………………………………………………………………………………………………………. 57
107. Excavator Arm Controls ………………………………………………………………………………………………………. 60
108. Stabiliser Controls ………………………………………………………………………………………………………………. 64
109. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 65
110. Lifting and Loading
111. General ……………………………………………………………………………………………………………………………… 67
112. Working with the Loader
113. General ……………………………………………………………………………………………………………………………… 68
114. Filling the Shovel ……………………………………………………………………………………………………………….. 68
115. Loading a Truck …………………………………………………………………………………………………………………. 69
116. Backfilling ………………………………………………………………………………………………………………………….. 69
117. Dozing and Grading ……………………………………………………………………………………………………………. 70
118. Working with the Excavator Arm
119. General ……………………………………………………………………………………………………………………………… 74
120. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 74
121. Digging ……………………………………………………………………………………………………………………………… 75
122. Changing the Bucket Linkage ……………………………………………………………………………………………… 76
123. Power Sockets
124. Auxiliary Power Socket ……………………………………………………………………………………………………….. 79
125. Fire Extinguisher
126. General ……………………………………………………………………………………………………………………………… 80
127. Moving a Disabled Machine
128. Getting the Machine Unstuck ………………………………………………………………………………………………. 81
129. Jump-Starting the Engine ……………………………………………………………………………………………………. 81
130. Retrieval ……………………………………………………………………………………………………………………………. 82
131. Loader Arm (Emergency Operation) …………………………………………………………………………………….. 83
132. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 84
133. Lifting the Machine
134. General ……………………………………………………………………………………………………………………………… 85
135. Transporting the Machine
136. General ……………………………………………………………………………………………………………………………… 88
137. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 88
138. Operating Environment
139. General ……………………………………………………………………………………………………………………………… 90
140. Operating in Low Temperatures …………………………………………………………………………………………… 90
141. Operating in High Temperatures …………………………………………………………………………………………… 90
142. Refuelling
143. General ……………………………………………………………………………………………………………………………… 92
144. Low Fuel Levels …………………………………………………………………………………………………………………. 92
145. Filling the Tank …………………………………………………………………………………………………………………… 92
146. Attachments
147. Working with Attachments
148. Introduction ………………………………………………………………………………………………………………………… 95
149. Attachments for your Machine ……………………………………………………………………………………………… 95
150. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 95
151. Direct-Mounted Attachments
152. General ……………………………………………………………………………………………………………………………… 98
153. Side-Shift Carriage
154. General ……………………………………………………………………………………………………………………………. 100
155. Preservation and Storage
156. Cleaning
157. General ……………………………………………………………………………………………………………………………. 101
158. Preparation ………………………………………………………………………………………………………………………. 101
159. Checking For Damage
160. General ……………………………………………………………………………………………………………………………. 103
161. Storage
162. General ……………………………………………………………………………………………………………………………. 104
163. Put into Storage ……………………………………………………………………………………………………………….. 104
164. During Storage …………………………………………………………………………………………………………………. 104
165. Take out of Storage ………………………………………………………………………………………………………….. 105
166. Security
167. LiveLink …………………………………………………………………………………………………………………………… 106
168. Maintenance
169. Introduction
170. General ……………………………………………………………………………………………………………………………. 107
171. Owner-Operator Support ……………………………………………………………………………………………………. 107
172. Initial Service and Inspection ……………………………………………………………………………………………… 108
173. Obtaining Spare Parts ………………………………………………………………………………………………………. 108
174. Maintenance Safety
175. General ……………………………………………………………………………………………………………………………. 109
176. Fluids and Lubricants ……………………………………………………………………………………………………….. 110
177. Maintenance Schedules
178. General ……………………………………………………………………………………………………………………………. 114
179. How to Use the Maintenance Schedules …………………………………………………………………………….. 114
180. Maintenance Intervals ……………………………………………………………………………………………………….. 114
181. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 115
182. Functional Tests and Final Inspection …………………………………………………………………………………. 117
183. Maintenance Positions
184. General ……………………………………………………………………………………………………………………………. 119
185. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 119
186. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 119
187. Service Points
188. General ……………………………………………………………………………………………………………………………. 122
189. Access Apertures
190. General ……………………………………………………………………………………………………………………………. 124
191. Engine Compartment Cover ………………………………………………………………………………………………. 124
192. Front Grille ………………………………………………………………………………………………………………………. 124
193. Tools
194. General ……………………………………………………………………………………………………………………………. 126
195. Toolbox ……………………………………………………………………………………………………………………………. 126
196. Lubrication
197. General ……………………………………………………………………………………………………………………………. 127
198. Preparation ………………………………………………………………………………………………………………………. 127
199. Attachments
200. General …………………………………………………………………………………………………………………………… 128
201. Body and Framework
202. General …………………………………………………………………………………………………………………………… 129
203. Kingpost ………………………………………………………………………………………………………………………….. 131
204. Loader Arm
205. General …………………………………………………………………………………………………………………………… 132
206. Excavator Arm
207. Lubricate ………………………………………………………………………………………………………………………….. 133
208. Operator Station
209. General …………………………………………………………………………………………………………………………… 134
210. Seat ………………………………………………………………………………………………………………………………… 134
211. Seat Belt …………………………………………………………………………………………………………………………. 134
212. Engine
213. Oil …………………………………………………………………………………………………………………………………… 135
214. Drive Belt ………………………………………………………………………………………………………………………… 137
215. Air Filter
216. General …………………………………………………………………………………………………………………………… 139
217. Pre-Cleaner ……………………………………………………………………………………………………………………… 140
218. Dust Valve ………………………………………………………………………………………………………………………. 141
219. Fuel System
220. General …………………………………………………………………………………………………………………………… 142
221. Engine Fuel Filter …………………………………………………………………………………………………………….. 143
222. Water Separator ………………………………………………………………………………………………………………. 143
223. Cooling System
224. Coolant ……………………………………………………………………………………………………………………………. 145
225. Cooling Pack …………………………………………………………………………………………………………………… 145
226. Brakes
227. Park Brake ………………………………………………………………………………………………………………………. 147
228. Axles
229. General …………………………………………………………………………………………………………………………… 149
230. Oil …………………………………………………………………………………………………………………………………… 149
231. Wheels
232. General …………………………………………………………………………………………………………………………… 150
233. Tyres
234. General …………………………………………………………………………………………………………………………… 152
235. Hydraulic System
236. General …………………………………………………………………………………………………………………………… 154
237. Services ………………………………………………………………………………………………………………………….. 154
238. Oil …………………………………………………………………………………………………………………………………… 154
239. Electrical System
240. General …………………………………………………………………………………………………………………………… 156
241. Battery …………………………………………………………………………………………………………………………….. 157
242. Fuses ……………………………………………………………………………………………………………………………… 158
243. Relays …………………………………………………………………………………………………………………………….. 159
244. Technical Data
245. Static Dimensions
246. Dimensions ………………………………………………………………………………………………………………………. 160
247. Performance Dimensions
248. Lift Arm Dimensions and Performance ………………………………………………………………………………… 164
249. Excavator Arm Dimensions and Performance ………………………………………………………………………. 166
250. Driving Performance …………………………………………………………………………………………………………. 167
251. Fluids, Lubricants and Capacities
252. General ……………………………………………………………………………………………………………………………. 169
253. Fuel ………………………………………………………………………………………………………………………………… 169
254. Coolant ……………………………………………………………………………………………………………………………. 171
255. Torque Values
256. General ……………………………………………………………………………………………………………………………. 172
257. Electrical System
258. General ……………………………………………………………………………………………………………………………. 173
259. Bulbs ………………………………………………………………………………………………………………………………. 173
260. Fuses ………………………………………………………………………………………………………………………………. 173
261. Wheels and Tyres
262. Tyre Sizes and Pressures …………………………………………………………………………………………………. 175
263. Acronyms Glossary
264. 2WD Two Wheel Drive
265. 2WS Two Wheel Steer
266. ARV Auxiliary Relief Valve
267. FEAD Front End Accessory Drive
268. LCD Liquid Crystal Display
269. PIN Product Identification Number
270. PPE Pe