JCB 2DX BS III Backhoe Loader Operator Manual 9821-6850-2

Description

• Model List:
  • 2DX BS III Backhoe Loader

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………… v
• 3. The Operator Manual ……………………………………………………………………. v
• 4. Safety Warnings …………………………………………………………………………… v
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cab-Canopy …………………………………………………………………………………1
• 11. Cross References ………………………………………………………………………….1
• 12. Machine Description …………………………………………………………………………..2
• 13. The JCB Backhoe Loader ………………………………………………………………2
• 14. Intended Use ………………………………………………………………………………..2
• 15. Safety Check List ……………………………………………………………………………….3
• 16. Safety – Yours and Others ………………………………………………………………3
• 17. General Safety ……………………………………………………………………………..3
• 18. Operating Safety …………………………………………………………………………..5
• 19. Maintenance Safety ……………………………………………………………………….8
• 20. Identifying Your Machine …………………………………………………………………..13
• 21. Machine Identification Plate ………………………………………………………….13
• 22. Operation
• 23. Introduction ……………………………………………………………………………………..17
• 24. Before Entering the Cab ……………………………………………………………………18
• 25. Entering and Leaving the Cab ……………………………………………………………19
• 26. Seat Controls …………………………………………………………………………………..20
• 27. Introduction …………………………………………………………………………………20
• 28. Standard Seat ……………………………………………………………………………..20
• 29. Seat Belt …………………………………………………………………………………………21
• 30. Static Seat Belt ……………………………………………………………………………21
• 31. Cab Layout ……………………………………………………………………………………..22
• 32. Component Key …………………………………………………………………………..23
• 33. Drive Controls, Switches and Instruments ……………………………………………24
• 34. Drive Controls ……………………………………………………………………………..24
• 35. Switches …………………………………………………………………………………….27
• 36. Instruments …………………………………………………………………………………32
• 37. Operating Levers ……………………………………………………………………………..34
• 38. Introduction …………………………………………………………………………………34
• 39. Control Layouts …………………………………………………………………………..34
• 40. Loader Controls …………………………………………………………………………..35
• 41. Excavator Controls ………………………………………………………………………38
• 42. Stabiliser Controls ……………………………………………………………………….40
• 43. Safety Equipment …………………………………………………………………………….42
• 44. Boom and Slew Locks ………………………………………………………………….42
• 45. Before Starting the Engine …………………………………………………………………44
• 46. Starting The Engine ………………………………………………………………………….46
• 47. Warming Up ………………………………………………………………………………..47
• 48. Preparing The Machine For Travel ……………………………………………………..48
• 49. Backhoe Attachments ………………………………………………………………….48
• 50. Tucked In Travel Position ……………………………………………………………..48
• 51. Central Protruding Travel Position ………………………………………………….49
• 52. Road Travel Position ……………………………………………………………………49
• 53. Site Travel Position ………………………………………………………………………50
• 54. Getting The Machine Moving ……………………………………………………………..52
• 55. Operating Practices ……………………………………………………………………..52
• 56. Stopping and Parking the Machine ……………………………………………………..54
• 57. Working With The Machine ……………………………………………………………….56
• 58. Operating Practices and Site Safety ………………………………………………56
• 59. Clothing and Safety Equipment ……………………………………………………..56
• 60. Danger Zone ………………………………………………………………………………56
• 61. Log Moving-Handling ……………………………………………………………………56
• 62. Safety Practices ………………………………………………………………………….57
• 63. Working With The Loader ……………………………………………………………..58
• 64. Working With The Excavator …………………………………………………………68
• 65. Lifting (Object Handling) ……………………………………………………………….75
• 66. Getting the Machine Unstuck ………………………………………………………..75
• 67. Operating Environment ……………………………………………………………………..76
• 68. Operating in Low Temperatures …………………………………………………….76
• 69. Operating in High Temperatures ……………………………………………………76
• 70. Operating in Dusty or Sandy Areas ………………………………………………..76
• 71. Operating in Coastal Regions ……………………………………………………….76
• 72. Operating on Wet or Soft Ground …………………………………………………..76
• 73. Refuelling the Machine ……………………………………………………………………..77
• 74. Low Fuel Levels ………………………………………………………………………….77
• 75. Filling the Tank ……………………………………………………………………………77
• 76. Moving A Disabled Machine ………………………………………………………………79
• 77. Towing and Retrieval ……………………………………………………………………79
• 78. Transporting The Machine …………………………………………………………………81
• 79. Lifting A Machine ……………………………………………………………………………..83
• 80. Storage of the Machine …………………………………………………………………….85
• 81. Introduction …………………………………………………………………………………85
• 82. Storage Area ………………………………………………………………………………85
• 83. Prepare the Machine for Storage …………………………………………………..85
• 84. Put the Machine into Storage ………………………………………………………..85
• 85. During Storage ……………………………………………………………………………85
• 86. Take the Machine Out of Storage …………………………………………………..86
• 87. Routine Maintenance
• 88. Service Requirements ………………………………………………………………………87
• 89. Introduction …………………………………………………………………………………87
• 90. Owner-Operator Support ………………………………………………………………87
• 91. Service-Maintenance Agreements …………………………………………………87
• 92. Initial Service and Inspection …………………………………………………………87
• 93. Fit for Purpose Tests for Lifting Equipment ………………………………………88
• 94. Obtaining Replacement Parts ………………………………………………………..88
• 95. Health and Safety …………………………………………………………………………….89
• 96. Lubricants …………………………………………………………………………………..89
• 97. Battery ……………………………………………………………………………………….91
• 98. Service Schedules ……………………………………………………………………………93
• 99. Introduction …………………………………………………………………………………93
• 100. How to Use the Service Schedules ………………………………………………..93
• 101. Calendar Equivalents …………………………………………………………………..93
• 102. Pre-start Cold Checks, Service Points and Fluid Levels ……………………94
• 103. Functional Test and Final Inspection ………………………………………………96
• 104. Fluids, Lubricants and Capacities ……………………………………………………….98
• 105. Coolant Mixtures …………………………………………………………………………99
• 106. Fuels ………………………………………………………………………………………..100
• 107. Tools …………………………………………………………………………………………….102
• 108. Toolbox …………………………………………………………………………………….102
• 109. Carrying Tools onto the Machine ………………………………………………….102
• 110. Prepare the Machine for Maintenance ………………………………………………103
• 111. Introduction ……………………………………………………………………………….103
• 112. How to Make the Machine Safe (Loader Arm Lowered) ………………….104
• 113. How to Make the Machine Safe (Loader Arm Lifted) ………………………104
• 114. Cleaning the Machine ……………………………………………………………………..106
• 115. Introduction ……………………………………………………………………………….106
• 116. Preparing the Machine for Cleaning ……………………………………………..106
• 117. Cleaning the Machine …………………………………………………………………107
• 118. Checking for Damage ……………………………………………………………………..109
• 119. Check the Machine Body and Structure ………………………………………..109
• 120. Check the Tyres ………………………………………………………………………..109
• 121. Check the Seat and Seat Belt ……………………………………………………..109
• 122. Check the Hydraulic Hoses and Fittings ……………………………………….109
• 123. Greasing ………………………………………………………………………………………. 111
• 124. Introduction ………………………………………………………………………………. 111
• 125. Preparing the Machine for Greasing ……………………………………………. 111
• 126. Loader Arms …………………………………………………………………………….. 112
• 127. Kingpost ………………………………………………………………………………….. 113
• 128. Backhoe ………………………………………………………………………………….. 114
• 129. Rear Driveshaft ………………………………………………………………………… 115
• 130. Oiling …………………………………………………………………………………………… 116
• 131. Control Levers ………………………………………………………………………….. 116
• 132. Access Panels ………………………………………………………………………………. 117
• 133. Introduction ………………………………………………………………………………. 117
• 134. Engine Cover ……………………………………………………………………………. 117
• 135. Front Grille ……………………………………………………………………………….. 118
• 136. Brakes …………………………………………………………………………………………. 119
• 137. Park Brake ……………………………………………………………………………….. 119
• 138. Foot Brake ………………………………………………………………………………..120
• 139. Electrical System ……………………………………………………………………………121
• 140. Battery ……………………………………………………………………………………..121
• 141. Jump Starting The Engine …………………………………………………………..123
• 142. Fuses ……………………………………………………………………………………….124
• 143. Engine ………………………………………………………………………………………….125
• 144. Oil and Filter ……………………………………………………………………………..125
• 145. Cooling System …………………………………………………………………………127
• 146. Fan Belt ……………………………………………………………………………………128
• 147. Air Filter ……………………………………………………………………………………129
• 148. Fuel System …………………………………………………………………………………..132
• 149. Introduction ……………………………………………………………………………….132
• 150. Fuel Supply ………………………………………………………………………………132
• 151. Water Separator ………………………………………………………………………..132
• 152. Draining the Water Separator and Engine Fuel Filter ………………………133
• 153. Mud Filter …………………………………………………………………………………133
• 154. Bleeding the System ………………………………………………………………….133
• 155. Hydraulic System ……………………………………………………………………………135
• 156. Introduction ……………………………………………………………………………….135
• 157. Releasing the Hydraulic Pressure ………………………………………………..135
• 158. Hydraulic Tank Filler Cap ……………………………………………………………136
• 159. Oil and Filters ……………………………………………………………………………136
• 160. Transmission …………………………………………………………………………………139
• 161. Gearbox ……………………………………………………………………………………139
• 162. Axles ………………………………………………………………………………………..141
• 163. Tyres and Wheels …………………………………………………………………………..143
• 164. Tyre Inflation ……………………………………………………………………………..143
• 165. Optional Attachments
• 166. Introduction ……………………………………………………………………………………145
• 167. Attachments For Your Machine ………………………………………………………..146
• 168. Connecting-Disconnecting Hydraulic Hoses ……………………………………….147
• 169. Introduction ……………………………………………………………………………….147
• 170. Connecting the Hydraulic Hoses ………………………………………………….147
• 171. Disconnecting the Hydraulic Hoses ………………………………………………148
• 172. Directly Mounted Excavator Attachments …………………………………………..149
• 173. Installing Directly Mounted Excavator Attachments ………………………..149
• 174. Specifications
• 175. Lifting Regulations and Safe Working Loads ………………………………………151
• 176. Introduction ……………………………………………………………………………….151
• 177. Safe Working Loads …………………………………………………………………..151
• 178. Static Dimensions …………………………………………………………………………..152
• 179. Performance Dimensions ………………………………………………………………..155
• 180. Loader Performance …………………………………………………………………..158
• 181. Excavator Performance ………………………………………………………………158
• 182. Turning Circle ……………………………………………………………………………159
• 183. Tyre Sizes and Pressures ………………………………………………………………..160
• 184. Warranty Information
• 185. Machine Service Record Sheet ………………………………………………………..161
• 186. Registration Information ………………………………………………………………….163