Name: JCB 2TFT, 2THS, 2TST Operator Manual 9831-0850
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Availability: InStock

Description

Model List:
- 2TFT, 2THS, 2TST

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vi
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Location of Manual ………………………………………………………………………………………………………………. 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Danger Zone ……………………………………………………………………………………………………………………….. 8
24. Main Component Locations …………………………………………………………………………………………………… 9
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 10
27. Engine ………………………………………………………………………………………………………………………………. 10
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 11
30. Safety Label Identification ……………………………………………………………………………………………………. 11
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 13
33. Console Switches
34. General ……………………………………………………………………………………………………………………………… 14
35. Direction Indicators …………………………………………………………………………………………………………….. 14
36. Ignition Switch ……………………………………………………………………………………………………………………. 15
37. Operation
38. Introduction
39. General ……………………………………………………………………………………………………………………………… 17
40. Operating Safety
41. General ……………………………………………………………………………………………………………………………… 18
42. Worksite Safety ………………………………………………………………………………………………………………….. 20
43. Risk Assessment ……………………………………………………………………………………………………………….. 20
44. Walk-Around Inspection
45. General ……………………………………………………………………………………………………………………………… 23
46. Entering and Leaving the Operator Station
47. General ……………………………………………………………………………………………………………………………… 24
48. Battery Isolator
49. General ……………………………………………………………………………………………………………………………… 25
50. Before Starting the Engine
51. General ……………………………………………………………………………………………………………………………… 26
52. Operator Seat
53. General ……………………………………………………………………………………………………………………………… 27
54. Suspension Seat ………………………………………………………………………………………………………………… 27
55. Seat Belt
56. General ……………………………………………………………………………………………………………………………… 29
57. Static Seat Belt ………………………………………………………………………………………………………………….. 29
58. Starting the Engine
59. General ……………………………………………………………………………………………………………………………… 31
60. Stopping and Parking
61. General ……………………………………………………………………………………………………………………………… 32
62. Preparing for Travel
63. General ……………………………………………………………………………………………………………………………… 33
64. Preparing for Road Travel …………………………………………………………………………………………………… 33
65. Preparing for Worksite Travel ………………………………………………………………………………………………. 33
66. Beacon ……………………………………………………………………………………………………………………………… 34
67. Safety Equipment
68. Articulation Lock …………………………………………………………………………………………………………………. 36
69. Drive Controls
70. Steering Wheel ………………………………………………………………………………………………………………….. 38
71. Accelerator Pedal ……………………………………………………………………………………………………………….. 38
72. Travel Speed Selector ………………………………………………………………………………………………………… 38
73. Service Brake Pedal …………………………………………………………………………………………………………… 38
74. Park Brake ………………………………………………………………………………………………………………………… 38
75. Transmission Drive Lever ……………………………………………………………………………………………………. 39
76. Instruments
77. Instrument Panel ………………………………………………………………………………………………………………… 40
78. Getting the Machine Moving
79. General ……………………………………………………………………………………………………………………………… 44
80. Slopes
81. General ……………………………………………………………………………………………………………………………… 45
82. Driving on Slopes ………………………………………………………………………………………………………………. 45
83. Working on Slopes …………………………………………………………………………………………………………….. 45
84. Driving the Machine
85. General ……………………………………………………………………………………………………………………………… 47
86. Operating Levers-Pedals
87. Control Layouts ………………………………………………………………………………………………………………….. 49
88. Dumper Body Controls ……………………………………………………………………………………………………….. 49
89. Working with the Dumper Body
90. General ……………………………………………………………………………………………………………………………… 54
91. Moving a Disabled Machine
92. General ……………………………………………………………………………………………………………………………… 55
93. Jump-Starting the Engine ……………………………………………………………………………………………………. 55
94. Recovery Hitch …………………………………………………………………………………………………………………… 56
95. Lifting the Machine
96. General ……………………………………………………………………………………………………………………………… 57
97. Transporting the Machine
98. General ……………………………………………………………………………………………………………………………… 58
99. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 58
100. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 59
101. Operating Environment
102. General ……………………………………………………………………………………………………………………………… 60
103. Operating in Low Temperatures …………………………………………………………………………………………… 60
104. Operating in High Temperatures …………………………………………………………………………………………… 61
105. Refuelling
106. General ……………………………………………………………………………………………………………………………… 62
107. Low Fuel Levels …………………………………………………………………………………………………………………. 62
108. Filling the Tank …………………………………………………………………………………………………………………… 62
109. Preservation and Storage
110. Cleaning
111. General ……………………………………………………………………………………………………………………………… 65
112. Preparation ………………………………………………………………………………………………………………………… 65
113. Checking For Damage
114. General ……………………………………………………………………………………………………………………………… 67
115. Storage
116. General ……………………………………………………………………………………………………………………………… 68
117. Put into Storage …………………………………………………………………………………………………………………. 68
118. During Storage …………………………………………………………………………………………………………………… 68
119. Take out of Storage ……………………………………………………………………………………………………………. 69
120. Security
121. General ……………………………………………………………………………………………………………………………… 70
122. JCB Plantguard ………………………………………………………………………………………………………………….. 70
123. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 70
124. LiveLink …………………………………………………………………………………………………………………………….. 70
125. Maintenance
126. Introduction
127. General ……………………………………………………………………………………………………………………………… 71
128. Owner-Operator Support ……………………………………………………………………………………………………… 71
129. Service-Maintenance Agreements ………………………………………………………………………………………… 72
130. Obtaining Spare Parts ………………………………………………………………………………………………………… 72
131. Decommissioning ……………………………………………………………………………………………………………….. 72
132. Maintenance Safety
133. General ……………………………………………………………………………………………………………………………… 73
134. Fluids and Lubricants …………………………………………………………………………………………………………. 74
135. Maintenance Schedules
136. General ……………………………………………………………………………………………………………………………… 79
137. How to Use the Maintenance Schedules ………………………………………………………………………………. 79
138. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 79
139. Maintenance Positions
140. General ……………………………………………………………………………………………………………………………… 82
141. Maintenance Position (Dumper Body Lowered) ……………………………………………………………………… 83
142. Maintenance Position (Dumper Body Raised) ………………………………………………………………………… 83
143. Service Points
144. General ……………………………………………………………………………………………………………………………… 86
145. Access Apertures
146. General ……………………………………………………………………………………………………………………………… 90
147. Engine Compartment Cover ………………………………………………………………………………………………… 90
148. Transmission Cover ……………………………………………………………………………………………………………. 91
149. Tools
150. General ……………………………………………………………………………………………………………………………… 93
151. Lubrication
152. General ……………………………………………………………………………………………………………………………… 94
153. Preparation ………………………………………………………………………………………………………………………… 94
154. Body and Framework
155. General …………………………………………………………………………………………………………………………….. 95
156. Articulated Joint …………………………………………………………………………………………………………………. 98
157. Dumper Body
158. General …………………………………………………………………………………………………………………………… 100
159. Operator Station
160. Operator Protective Structure …………………………………………………………………………………………….. 101
161. Seat Belt …………………………………………………………………………………………………………………………. 101
162. Controls …………………………………………………………………………………………………………………………… 101
163. Engine
164. General …………………………………………………………………………………………………………………………… 102
165. Oil …………………………………………………………………………………………………………………………………… 102
166. Drive Belt ………………………………………………………………………………………………………………………… 103
167. Air Filter
168. General …………………………………………………………………………………………………………………………… 104
169. Outer Element …………………………………………………………………………………………………………………. 104
170. Inner Element ………………………………………………………………………………………………………………….. 105
171. Restriction Indicator ………………………………………………………………………………………………………….. 106
172. Fuel System
173. General …………………………………………………………………………………………………………………………… 108
174. Fuel Filter ………………………………………………………………………………………………………………………… 108
175. Cooling System
176. General …………………………………………………………………………………………………………………………… 110
177. Coolant ……………………………………………………………………………………………………………………………. 110
178. Cooling Pack …………………………………………………………………………………………………………………… 110
179. Brakes
180. General ……………………………………………………………………………………………………………………………. 111
181. Axles
182. Oil …………………………………………………………………………………………………………………………………… 112
183. Wheels
184. General …………………………………………………………………………………………………………………………… 113
185. Tyres
186. General …………………………………………………………………………………………………………………………… 114
187. Hydraulic System
188. General …………………………………………………………………………………………………………………………… 116
189. Services ………………………………………………………………………………………………………………………….. 116
190. Hydraulic Oil ……………………………………………………………………………………………………………………. 117
191. Cylinder Rams …………………………………………………………………………………………………………………. 117
192. Electrical System
193. General …………………………………………………………………………………………………………………………… 118
194. Battery …………………………………………………………………………………………………………………………….. 119
195. Battery Isolator ………………………………………………………………………………………………………………… 120
196. Fuses ……………………………………………………………………………………………………………………………… 120
197. Relays …………………………………………………………………………………………………………………………….. 121
198. Technical Data
199. Static Dimensions
200. Dimensions ………………………………………………………………………………………………………………………. 123
201. Weights …………………………………………………………………………………………………………………………… 125
202. Noise Emissions
203. General ……………………………………………………………………………………………………………………………. 127
204. Noise Data ………………………………………………………………………………………………………………………. 127
205. Vibration Emissions
206. Vibration Data ………………………………………………………………………………………………………………….. 128
207. Fluids, Lubricants and Capacities
208. General ……………………………………………………………………………………………………………………………. 129
209. Torque Values
210. General ……………………………………………………………………………………………………………………………. 130
211. Electrical System
212. General ……………………………………………………………………………………………………………………………. 131
213. Fuses ………………………………………………………………………………………………………………………………. 132
214. Wheels and Tyres
215. General ……………………………………………………………………………………………………………………………. 133
216. Tyre Sizes and Pressures …………………………………………………………………………………………………. 133
217. Declaration of Conformity
218. General ……………………………………………………………………………………………………………………………. 134
219. Data ………………………………………………………………………………………………………………………………… 135
220. Warranty Information
221. Service Record Sheet ……………………………………………………………………………………………………….. 137
222. Acronyms Glossary
223. CESAR Construction Equipment Security and Registration
224. ETRTO European Tyre and Rim Technical Organisation
225. FT Forward Tip
226. HS High Swivel
227. ISO International Organization for Standardization
228. PPE Personal Protective Equipment
229. ROPS Roll-Over Protective Structure
230. RPM Revolutions Per Minute
231. ST Swivel Tip
232. VIN Vehicle Identification Number