JCB 3200, 3230 Fastrac Operator Manual 9811-5550

Description

• Model List:
  • 3200, 3230 Fastrac

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cross References ………………………………………………………………………….1
• 13. Machine Description …………………………………………………………………………..2
• 14. The JCB Fastrac …………………………………………………………………………..2
• 15. Intended Use ………………………………………………………………………………..2
• 16. Component Location ……………………………………………………………………..2
• 17. Safety Check List ……………………………………………………………………………….5
• 18. Safety – Yours and Others ………………………………………………………………5
• 19. General Safety ……………………………………………………………………………..5
• 20. Operating Safety …………………………………………………………………………..7
• 21. Maintenance Safety ……………………………………………………………………..13
• 22. Safety Labels …………………………………………………………………………………..19
• 23. Introduction …………………………………………………………………………………19
• 24. Safety Label Identification …………………………………………………………….20
• 25. Identifying your Machine ……………………………………………………………………23
• 26. Machine Identification Plate ………………………………………………………….23
• 27. ROPS and FOPS Certification Labels …………………………………………….26
• 28. Operation
• 29. Introduction ……………………………………………………………………………………..27
• 30. Before Entering the Cab ……………………………………………………………………28
• 31. Entering and Leaving the Cab – Doors and Windows …………………………….30
• 32. Opening and Closing the Doors …………………………………………………….31
• 33. Opening and Closing the Windows ………………………………………………..32
• 34. Visibility Aids ……………………………………………………………………………………33
• 35. Mirrors ……………………………………………………………………………………….33
• 36. Cab Layout – 3200 and 3230 ……………………………………………………………..34
• 37. Controls ……………………………………………………………………………………..34
• 38. Cab Layout – All Plus Models …………………………………………………………….38
• 39. Controls ……………………………………………………………………………………..38
• 40. Seats ……………………………………………………………………………………………..40
• 41. Suspension Seat (Standard) …………………………………………………………40
• 42. Heated Suspension Seat (Optional) ……………………………………………….42
• 43. Passenger's Seat ………………………………………………………………………..43
• 44. Seat Belts ……………………………………………………………………………………….44
• 45. Introduction …………………………………………………………………………………44
• 46. Fasten the Seat Belt …………………………………………………………………….44
• 47. Check the Seat Belt is Operating Correctly ……………………………………..44
• 48. Release the Seat Belt …………………………………………………………………..44
• 49. Drive Controls, Switches and Instruments ……………………………………………45
• 50. Steering Column Adjustment …………………………………………………………45
• 51. Front Switch Panel ………………………………………………………………………46
• 52. Steering Column Multi-Purpose Switch …………………………………………..48
• 53. Right Hand Side Switch Panel (3200 and 3230) ………………………………49
• 54. Right Hand Side Switch Panel (3200 Plus and 3230 Plus) ………………..50
• 55. Instruments …………………………………………………………………………………52
• 56. Warnings (Audible-Visual) …………………………………………………………….55
• 57. Warnings (Visual only) ………………………………………………………………….57
• 58. Instrument Cluster Programming …………………………………………………..60
• 59. System Error Codes …………………………………………………………………….67
• 60. Wheel Slip ………………………………………………………………………………….68
• 61. Air Conditioning and Heater Controls ……………………………………………..70
• 62. Cab Interior Light …………………………………………………………………………71
• 63. Auxiliary Sockets – All Plus Models ………………………………………………..72
• 64. Safety Equipment …………………………………………………………………………….73
• 65. Transport Locks – 3200 and 3230 …………………………………………………..73
• 66. Transport Lock – Plus Models ………………………………………………………..74
• 67. Before Starting the Engine …………………………………………………………………75
• 68. Starting the Engine …………………………………………………………………………..76
• 69. Normal Starting ……………………………………………………………………………76
• 70. Cold Starting ……………………………………………………………………………….77
• 71. Testing the Parking Brake ………………………………………………………………….78
• 72. Preparing for Travel ………………………………………………………………………….79
• 73. Before Travelling on Public Roads …………………………………………………79
• 74. Getting the Machine Moving ………………………………………………………….79
• 75. Travelling ………………………………………………………………………………………..81
• 76. Utilisation of Gears ………………………………………………………………………81
• 77. General Precautions …………………………………………………………………….88
• 78. Four Wheel Drive and Differential Lock …………………………………………..90
• 79. Field speed Control ……………………………………………………………………..91
• 80. Stopping and Parking the Machine ……………………………………………………..92
• 81. Anti-lock Braking System (ABS) (if fitted) ………………………………………..94
• 82. Working with your Machine ……………………………………………………………….95
• 83. Operating Practices and Site Safety ………………………………………………95
• 84. Clothing and Safety Equipment ……………………………………………………..95
• 85. Danger Zone ………………………………………………………………………………95
• 86. Safety Must Come First ………………………………………………………………..95
• 87. Risk Assessment …………………………………………………………………………97
• 88. Rear Electronic Linkage Control …………………………………………………….99
• 89. Rear 3-point Linkage Mechanical Connections and Adjustment ……….105
• 90. Front Electronic Linkage Control (Plus Models) ……………………………..108
• 91. Agricultural Front 3-point Linkage (optional) …………………………………. 111
• 92. DIN 3 Front Hitch (optional) ………………………………………………………… 113
• 93. External Hydraulics – 3200, 3230 ………………………………………………… 114
• 94. External Hydraulics – Plus Models ……………………………………………….. 118
• 95. External Hydraulics – All Models …………………………………………………..120
• 96. Quick Release Couplings ……………………………………………………………121
• 97. Drawbars and Hitches ………………………………………………………………..123
• 98. Connecting Trailer Brakes …………………………………………………………..133
• 99. Independent Power Take-off (PTO) ………………………………………………137
• 100. Automatic Trailer Coupling (Type 850 RB) …………………………………….148
• 101. Ladder Hitch ……………………………………………………………………………..150
• 102. Operating Environment ……………………………………………………………………152
• 103. Introduction ……………………………………………………………………………….152
• 104. Operating in Low Temperatures …………………………………………………..152
• 105. Using the Engine and Gearbox Heaters ………………………………………..152
• 106. Operating in High Temperatures ………………………………………………….153
• 107. Refuelling the Machine ……………………………………………………………………154
• 108. Low Fuel Levels ………………………………………………………………………..154
• 109. Filling the Tank ………………………………………………………………………….154
• 110. Moving a Disabled Machine …………………………………………………………….156
• 111. General …………………………………………………………………………………….156
• 112. Limp Home Mode ………………………………………………………………………156
• 113. Preparation for Towing ……………………………………………………………….157
• 114. Transporting the Machine ………………………………………………………………..160
• 115. Storage of the Machine …………………………………………………………………..162
• 116. Introduction ……………………………………………………………………………….162
• 117. Storage Area …………………………………………………………………………….162
• 118. Prepare the Machine for Storage …………………………………………………162
• 119. Put the Machine into Storage ………………………………………………………162
• 120. During Storage ………………………………………………………………………….162
• 121. Take the Machine Out of Storage …………………………………………………163
• 122. Routine Maintenance
• 123. Service Requirements …………………………………………………………………….164
• 124. Introduction ……………………………………………………………………………….164
• 125. Owner-Operator Support …………………………………………………………….164
• 126. Service-Maintenance Agreements ……………………………………………….164
• 127. Initial Service and Inspection (100 Hours) ……………………………………..164
• 128. Obtaining Replacement Parts ………………………………………………………165
• 129. Health and Safety …………………………………………………………………………..166
• 130. Lubricants …………………………………………………………………………………166
• 131. Battery ……………………………………………………………………………………..168
• 132. Service Schedules ………………………………………………………………………….170
• 133. Introduction ……………………………………………………………………………….170
• 134. How to Use the Service Schedules ………………………………………………170
• 135. Calendar Equivalents …………………………………………………………………170
• 136. Pre-start Cold Checks, Service Points and Fluid Levels ………………….171
• 137. Functional Test and Final Inspection …………………………………………….175
• 138. Fluid, Lubricants and Capacities ………………………………………………………177
• 139. Coolant Mixtures ……………………………………………………………………….177
• 140. Fuel …………………………………………………………………………………………178
• 141. Tools …………………………………………………………………………………………….180
• 142. Carrying Tools onto the Machine ………………………………………………….180
• 143. Preparing the Machine for Maintenance …………………………………………….181
• 144. Making the Machine Safe ……………………………………………………………181
• 145. Cleaning the Machine ……………………………………………………………………..182
• 146. Introduction ……………………………………………………………………………….182
• 147. Preparing the Machine for Cleaning ……………………………………………..182
• 148. Cleaning the Machine …………………………………………………………………182
• 149. Checking for Damage ……………………………………………………………………..185
• 150. Check the Machine Body and Structure ………………………………………..185
• 151. Check the Tyres ………………………………………………………………………..185
• 152. Check the Seat and Seat Belt ……………………………………………………..185
• 153. Check the Hydraulic Hoses and Fittings ……………………………………….185
• 154. Checking the ROPS Structure ……………………………………………………..186
• 155. Engine Cover …………………………………………………………………………………187
• 156. Opening the Engine Cover ………………………………………………………….187
• 157. Closing the Engine Cover ……………………………………………………………187
• 158. Greasing ……………………………………………………………………………………….188
• 159. Introduction ……………………………………………………………………………….188
• 160. Propshafts and PTO Drive Shafts …………………………………………………188
• 161. Front Axle Steering Swivels …………………………………………………………190
• 162. Agricultural Front 3-Point Linkage (Optional) …………………………………191
• 163. Steering Column Universal Joints ………………………………………………..192
• 164. Rear Anti-roll Bar Ball Joints ……………………………………………………….193
• 165. Rear Suspension Cylinder Pivots …………………………………………………194
• 166. Hydraulic Lift and 3-Point Linkage ………………………………………………..195
• 167. Rear PTO Drive Shaft Bearing …………………………………………………….195
• 168. Automatic Trailer Coupling (if fitted) ……………………………………………..196
• 169. Air Conditioning and Heater …………………………………………………………….197
• 170. Air Conditioning Filters ……………………………………………………………….197
• 171. Cleaning the Heater Filter …………………………………………………………..199
• 172. Brakes ………………………………………………………………………………………….200
• 173. Checking the Foot Brake Fluid Level (Non-ABS Machines) ……………..200
• 174. Checking the Trailer Air Tank ………………………………………………………201
• 175. Checking the Foot Brake Fluid Level (ABS Machines) ……………………202
• 176. Checking the Trailer Air Tank ………………………………………………………203
• 177. Checking the Air Tank Warning Lights …………………………………………..203
• 178. Checking and Renewing Foot Brake Pads …………………………………….204
• 179. Checking the Park Brake Pads ……………………………………………………206
• 180. Electrical ……………………………………………………………………………………….207
• 181. Battery ……………………………………………………………………………………..207
• 182. Jump-starting the Engine ……………………………………………………………208
• 183. Checking the Beam Alignment ……………………………………………………. 211
• 184. Fuses to Machine Number 120773 ………………………………………………212
• 185. Fuses from Machine Number 120774 …………………………………………..215
• 186. Relay Identification …………………………………………………………………….217
• 187. Engine ………………………………………………………………………………………….220
• 188. Changing the Air Filter Elements ………………………………………………….220
• 189. Checking the Oil Level ……………………………………………………………….222
• 190. Changing the Oil and Filter ………………………………………………………….223
• 191. Checking the Coolant Level ………………………………………………………..225
• 192. Draining and Refilling the Coolant ………………………………………………..226
• 193. Cleaning the Radiator and Coolers ………………………………………………228
• 194. Fan Belt ……………………………………………………………………………………229
• 195. Fuel System …………………………………………………………………………………..231
• 196. Introduction ……………………………………………………………………………….231
• 197. Draining the Fuel Pre-Filter …………………………………………………………232
• 198. Changing the Fuel Pre-Filter Element …………………………………………..233
• 199. Changing the Fuel Filter Element …………………………………………………234
• 200. Bleeding the Fuel System …………………………………………………………..235
• 201. Hydraulic System ……………………………………………………………………………236
• 202. Introduction ……………………………………………………………………………….236
• 203. Releasing the Hydraulic Pressure ………………………………………………..236
• 204. Checking the Fluid Level …………………………………………………………….237
• 205. Changing the Filter Element ………………………………………………………..238
• 206. Changing the Hydraulic Fluid and Cleaning the Suction Strainers …….239
• 207. Coupling Drains …………………………………………………………………………240
• 208. Transmission …………………………………………………………………………………241
• 209. Checking the Gearbox Oil Level …………………………………………………..241
• 210. Changing the Gearbox Oil and Suction Strainer …………………………….242
• 211. Changing the Transmission Oil Filter (3200 and 3200 Plus) …………….244
• 212. Changing the Transmission Oil Filter (3230 and 3230 Plus) …………….245
• 213. Front Axle …………………………………………………………………………………246
• 214. Rear Axle ………………………………………………………………………………….248
• 215. Tyres and Wheels …………………………………………………………………………..250
• 216. General …………………………………………………………………………………….250
• 217. Check the Tyres ………………………………………………………………………..250
• 218. Tyre Inflation ……………………………………………………………………………..251
• 219. Wheel Nut Torques …………………………………………………………………….252
• 220. Adjustable Track Width ……………………………………………………………….253
• 221. Lock Stops ………………………………………………………………………………..253
• 222. Checking and Adjusting the Front Wheel Alignment ……………………….254
• 223. Fender Adjustment …………………………………………………………………….255
• 224. Windscreen Washer ……………………………………………………………………….256
• 225. Checking Fluid Level ………………………………………………………………….256
• 226. Automatic Trailer Coupling (Optional) ……………………………………………….257
• 227. Checking for Wear ……………………………………………………………………..257
• 228. Specification
• 229. Static Dimensions …………………………………………………………………………..258
• 230. Dimensions ……………………………………………………………………………….258
• 231. Weights and Loads …………………………………………………………………………259
• 232. Unladen Weights ……………………………………………………………………….259
• 233. Load Capacities …………………………………………………………………………259
• 234. Laden Weights …………………………………………………………………………..260
• 235. Tyres …………………………………………………………………………………………….261
• 236. Pressures, Speeds and Loads …………………………………………………….261
• 237. Maximum Travel Speeds in all Gear Ratios ……………………………………….265
• 238. General Information ……………………………………………………………………265
• 239. 3200-3200 Plus, 40 kph, on 540-65 R34 Continental AC 65 Tyres ……266
• 240. 3200-3200 Plus, 50 kph, on 540-65 R34 Continental AC 65 Tyres ……267
• 241. 3200-3200 Plus, 65 kph, on 540-65 R34 Continental AC 65 Tyres ……268
• 242. 3200-3200 Plus, 80 kph, on 495-70 R24 Tyres ………………………………269
• 243. 3230-3230 Plus, 40 kph, on 540-65 R34 Continental AC 65 Tyres ……270
• 244. 3230-3230 Plus, 50 kph, on 540-65 R34 Continental AC 65 Tyres ……271
• 245. 3230-3230 Plus, 65 kph, on 540-65 R34 Continental AC 65 Tyres ……272
• 246. 3230-3230 Plus, 80 kph, on 495-70 R24 Tyres ………………………………273
• 247. Noise Data …………………………………………………………………………………….274
• 248. Introduction ……………………………………………………………………………….274
• 249. Internal Noise Levels ………………………………………………………………….274
• 250. External Noise Levels …………………………………………………………………274
• 251. Vibration Data ………………………………………………………………………………..275
• 252. Introduction ……………………………………………………………………………….275
• 253. Warranty
• 254. Machine Service Record Sheet ………………………………………………………..276
• 255. Registration Information ………………………………………………………………….278
• 256. European Community Standards
• 257. EC Declaration of Conformity …………………………………………………………..280
• 258. Introduction ……………………………………………………………………………….280
• 259. Explanation of the EC Declaration of Conformity ……………………………282