JCB 3200 XTRA, 3230 XTRA Fastrac Operator Manual 9821-1700

Description

• Model List:
  • 3200 XTRA, 3230 XTRA Fastrac

• 1. Safety Notices
• 2. Important Information ……………………………………………………………………….. xi
• 3. The Operator Manual …………………………………………………………………… xi
• 4. Safety Warnings ………………………………………………………………………….. xi
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Product Compliance ………………………………………………………………………1
• 8. Machine Model and Serial Number ………………………………………………….1
• 9. Using this Manual ………………………………………………………………………….1
• 10. Left Side, Right Side ………………………………………………………………………2
• 11. Using the Machine …………………………………………………………………………2
• 12. Cross References ………………………………………………………………………….2
• 13. Machine Description …………………………………………………………………………..3
• 14. The JCB Fastrac …………………………………………………………………………..3
• 15. Intended Use ………………………………………………………………………………..3
• 16. Component Location ……………………………………………………………………..4
• 17. Safety Check List ……………………………………………………………………………….6
• 18. Safety – Yours and Others ………………………………………………………………6
• 19. General Safety ……………………………………………………………………………..6
• 20. Operating Safety …………………………………………………………………………..8
• 21. Maintenance Safety ……………………………………………………………………..14
• 22. Safety Labels …………………………………………………………………………………..20
• 23. Introduction …………………………………………………………………………………20
• 24. Safety Label Identification …………………………………………………………….21
• 25. Identifying your Machine ……………………………………………………………………24
• 26. Machine Identification Plate ………………………………………………………….24
• 27. Typical Product Identification Number (PIN) ………………………………….25
• 28. Component Identification Plates …………………………………………………….26
• 29. ROPS and FOPS Certification Labels …………………………………………….27
• 30. Operation
• 31. Introduction ……………………………………………………………………………………..29
• 32. Before Entering the Cab ……………………………………………………………………30
• 33. Entering and Leaving the Cab – Doors and Windows …………………………….32
• 34. Emergency Exit …………………………………………………………………………..33
• 35. Opening and Closing the Doors …………………………………………………….33
• 36. Opening and Closing the Windows ………………………………………………..34
• 37. Rear Window ……………………………………………………………………………34
• 38. Opening Roof Panel (optional) ……………………………………………………34
• 39. Visibility Aids ……………………………………………………………………………………35
• 40. Mirrors ……………………………………………………………………………………….35
• 41. Introduction ………………………………………………………………………………35
• 42. Adjusting the Mirror ……………………………………………………………………35
• 43. Checking the Field of Vision ……………………………………………………….35
• 44. Seat Controls …………………………………………………………………………………..36
• 45. Standard Suspension Seat ……………………………………………………………36
• 46. Fore-Aft Adjustment …………………………………………………………………..36
• 47. Height-Weight Adjustment ………………………………………………………….36
• 48. Suspension Damper Adjustment …………………………………………………36
• 49. Fore-Aft Shock Absorber …………………………………………………………….36
• 50. Backrest Extension Height Adjustment …………………………………………36
• 51. Backrest Angle Adjustment …………………………………………………………36
• 52. Left Armrest Height Adjustment …………………………………………………..36
• 53. Left Armrest Angle Adjustment ……………………………………………………37
• 54. Swivel Adjustment …………………………………………………………………….37
• 55. Right Armrest Adjustment …………………………………………………………..37
• 56. Heated Seat (Optional) …………………………………………………………………38
• 57. Fore-Aft Adjustment …………………………………………………………………..38
• 58. Height-Auto Weight Adjustment …………………………………………………..38
• 59. Suspension Damper Adjustment …………………………………………………38
• 60. Fore-Aft Shock Absorber …………………………………………………………….38
• 61. Backrest Extension Height Adjustment …………………………………………38
• 62. Backrest Angle Adjustment …………………………………………………………38
• 63. Left Armrest Height Adjustment …………………………………………………..38
• 64. Left Armrest Angle Adjustment ……………………………………………………38
• 65. Swivel Adjustment …………………………………………………………………….38
• 66. Seat Cushion Depth Adjustment ………………………………………………….38
• 67. Seat Cushion Angle Adjustment ………………………………………………….39
• 68. Lumbar Support Adjustment ……………………………………………………….39
• 69. Seat Heating …………………………………………………………………………….39
• 70. Right Armrest Adjustment …………………………………………………………..39
• 71. Passenger's Seat ………………………………………………………………………..39
• 72. Backrest Angle Adjustment …………………………………………………………39
• 73. Cab Layout ……………………………………………………………………………………..40
• 74. Seat Belts ……………………………………………………………………………………….42
• 75. Inertia Reel Seat Belt …………………………………………………………………..42
• 76. Fasten the Seat Belt ………………………………………………………………….42
• 77. Check the Seat Belt is Operating Correctly …………………………………..42
• 78. Release the Seat Belt ………………………………………………………………..42
• 79. Static Seat Belt ……………………………………………………………………………43
• 80. Fasten the Seat Belt ………………………………………………………………….43
• 81. Release the Seat Belt ………………………………………………………………..43
• 82. Adjusting the Seat Belt ………………………………………………………………43
• 83. Drive Controls, Switches and Instruments ……………………………………………44
• 84. Steering Column Adjustment …………………………………………………………44
• 85. Steering Column Multi-Purpose Switch …………………………………………..45
• 86. Side Console Controls ………………………………………………………………….46
• 87. Front Switch Panel ………………………………………………………………………47
• 88. Starter Switch ……………………………………………………………………………..48
• 89. Armrest Mounted Controls ……………………………………………………………49
• 90. Instruments …………………………………………………………………………………50
• 91. Warnings (Audible-Visual) …………………………………………………………….52
• 92. Touch Screen Monitor Warning – Battery Charge Problem ………………53
• 93. Warnings (Visual only) ………………………………………………………………….54
• 94. Touch Screen Monitor Warning – Emissions ………………………………….55
• 95. EMS Programming ………………………………………………………………………56
• 96. Wheel Slip Displays …………………………………………………………………..58
• 97. Air Conditioning and Heater Controls ……………………………………………..59
• 98. Heating Only …………………………………………………………………………….59
• 99. Demisting …………………………………………………………………………………59
• 100. Air Conditioning (Cool) ……………………………………………………………….59
• 101. Cab Interior Light …………………………………………………………………………60
• 102. Auxiliary Panel …………………………………………………………………………….61
• 103. Power Supplies …………………………………………………………………………61
• 104. E – ISO Socket ………………………………………………………………………….61
• 105. Safety Equipment …………………………………………………………………………….62
• 106. Transport Lock …………………………………………………………………………….62
• 107. Before Starting the Engine …………………………………………………………………63
• 108. Starting the Engine …………………………………………………………………………..65
• 109. Normal Starting ……………………………………………………………………………65
• 110. Cold Starting ……………………………………………………………………………….65
• 111. Preparing for Travel ………………………………………………………………………….67
• 112. Before You Travel on Public Roads ………………………………………………..67
• 113. Getting the Machine Moving ………………………………………………………………68
• 114. General Precautions …………………………………………………………………….68
• 115. When Moving Away …………………………………………………………………..68
• 116. When Moving the Machine …………………………………………………………69
• 117. P-TRONIC Transmission ………………………………………………………………71
• 118. Introduction ………………………………………………………………………………71
• 119. General Driving Features ……………………………………………………………73
• 120. Driving Modes …………………………………………………………………………..83
• 121. Drive Mode (D) …………………………………………………………………………84
• 122. Autoshift Mode (A) …………………………………………………………………….91
• 123. Powershift Mode (P-S) ………………………………………………………………93
• 124. Transmission Default Settings …………………………………………………….94
• 125. Anti-lock Braking System (ABS) – (Optional) ………………………………………..95
• 126. Traction Assist (Optional) ………………………………………………………………….96
• 127. Control ……………………………………………………………………………………….96
• 128. Operation ……………………………………………………………………………………96
• 129. Hill Hold (Optional) …………………………………………………………………………..98
• 130. Control ……………………………………………………………………………………….98
• 131. Operation ……………………………………………………………………………………99
• 132. Disengage Hill Hold …………………………………………………………………100
• 133. Parking the Machine ……………………………………………………………………….101
• 134. Parking on an Incline ………………………………………………………………….102
• 135. Working with your Machine ……………………………………………………………..103
• 136. Operating Practices and Site Safety …………………………………………….103
• 137. Clothing and Safety Equipment ……………………………………………………103
• 138. Danger Zone …………………………………………………………………………….103
• 139. Safety Must Come First ………………………………………………………………103
• 140. Risk Assessment ……………………………………………………………………….105
• 141. General ………………………………………………………………………………….105
• 142. Personnel ……………………………………………………………………………….105
• 143. The machine with attachment (if fitted) ……………………………………….105
• 144. The load or attachment …………………………………………………………….105
• 145. Loading-unloading area ……………………………………………………………106
• 146. The route to be traversed …………………………………………………………106
• 147. Weather …………………………………………………………………………………106
• 148. Lifting and Loading Operations ………………………………………………….106
• 149. Four Wheel Drive and Differential Lock …………………………………………107
• 150. Automatic Differential Lock Cut-out ……………………………………………107
• 151. Rear 3-point Linkage Control ………………………………………………………108
• 152. Introduction …………………………………………………………………………….108
• 153. Attaching an Implement – Using Controls in Cab …………………………. 110
• 154. Attaching an Implement- using External Controls (on fender) ……….. 111
• 155. Transport ……………………………………………………………………………….. 112
• 156. FIeld Operation ………………………………………………………………………. 113
• 157. At the Headland (or when finishing the operation) ……………………….. 113
• 158. Field Area Cut-out System ……………………………………………………….. 114
• 159. Rear 3-point Linkage Mechanical Connections and Adjustment ………. 116
• 160. Linkage Type …………………………………………………………………………. 116
• 161. Implement Attachment …………………………………………………………….. 116
• 162. Lift Rods ………………………………………………………………………………… 117
• 163. Stabilizers (Standard type) ……………………………………………………….. 117
• 164. Stabilizers (Optional automatic type) …………………………………………. 118
• 165. Front 3-point Linkage Control (Optional) ………………………………………. 119
• 166. Introduction ……………………………………………………………………………. 119
• 167. Attaching an Implement – using External Buttons …………………………120
• 168. Transport ………………………………………………………………………………..122
• 169. Field Operation ……………………………………………………………………….123
• 170. At the Headland (or when finishing the operation) ………………………..123
• 171. Front 3-Point Linkage Mechanical Connections and Adjustment (optional)
• 172. 124
• 173. Linkage Type and Connection …………………………………………………..124
• 174. Road Travel ……………………………………………………………………………125
• 175. External Hydraulics ……………………………………………………………………126
• 176. Control Layout ………………………………………………………………………..126
• 177. Flow and Time Kick-out Controls ……………………………………………….128
• 178. Power Beyond (Optional) ………………………………………………………….128
• 179. Priority Flow (Optional) …………………………………………………………….129
• 180. Connecting Equipment …………………………………………………………….130
• 181. Quick Release Couplings ……………………………………………………………131
• 182. Quick Release Couplings – Do's & Don'ts ……………………………………131
• 183. Connecting and Disconnecting ………………………………………………….131
• 184. Drawbars and Hitches ………………………………………………………………..132
• 185. Pick-up Hitch (PUH) …………………………………………………………………132
• 186. Clevis Drawbar ……………………………………………………………………….135
• 187. Roller Drawbar (optional) ………………………………………………………….137
• 188. Swinging Drawbar (optional) ……………………………………………………..139
• 189. Ladder Hitches ………………………………………………………………………….141
• 190. Automatic Trailer Coupling ………………………………………………………..141
• 191. Manual Trailer Couplings ………………………………………………………….143
• 192. Manual Trailer Couplings for Italian Market …………………………………145
• 193. Connecting Trailer Air Brakes ………………………………………………………147
• 194. Connecting Two-Line Air Brakes ……………………………………………….147
• 195. Connecting Single-Line Air Brakes …………………………………………….149
• 196. Trailer Anti-lock Braking System (ABS) ………………………………………149
• 197. Connecting Trailer Hydraulic Brakes …………………………………………….150
• 198. Trailer Anti-lock Braking System (ABS) ………………………………………151
• 199. Independent Power Take-off (PTO) ………………………………………………152
• 200. Introduction …………………………………………………………………………….152
• 201. Fitting the Rear PTO Output Shaft ……………………………………………..153
• 202. Attaching Equipment to Rear PTO ……………………………………………..155
• 203. Checking the Implement Driveshaft Length …………………………………156
• 204. Rear PTO Operation ………………………………………………………………..157
• 205. Rear Fender PTO Buttons ………………………………………………………..158
• 206. Rear PTO Fender Button Operation …………………………………………..158
• 207. Attaching Equipment to Front PTO …………………………………………….159
• 208. Front PTO Operation ……………………………………………………………….160
• 209. Front Fender PTO Buttons ………………………………………………………..161
• 210. Front PTO External Button Operation …………………………………………162
• 211. Global Positioning System (GPS) ………………………………………………..163
• 212. GPS Platform Kit ……………………………………………………………………..163
• 213. Operation ……………………………………………………………………………….164
• 214. Touch Screen Settings …………………………………………………………………….166
• 215. Programming the Joystick Push Buttons ……………………………………….166
• 216. Introduction …………………………………………………………………………….166
• 217. Programming the Joystick Buttons for Front Linkage Control ………..169
• 218. Programming the Joystick Buttons for Rear Linkage Control …………169
• 219. Programming the Joystick Buttons for Front PTO Control ……………..170
• 220. Programming the Joystick Buttons for Rear PTO Control ……………..170
• 221. Programming the Joystick Buttons for 2WD, 4WD and Differential Lock
• 222. Control …………………………………………………………………………………..171
• 223. Programming the Joystick Buttons for External Hydraulics Control ..171
• 224. Programming Joystick Buttons for P-TRONIC Transmission Control 172
• 225. Programming Joystick Buttons for Engine Presets ……………………….172
• 226. Programming Joystick Buttons for Go To Gear Selection ………………173
• 227. Programming the Joystick Buttons for Start Gear Selection …………..173
• 228. Automatic Field Settings ……………………………………………………………..174
• 229. Cutouts ………………………………………………………………………………….174
• 230. Engine Presets ……………………………………………………………………….175
• 231. Front and Rear PTO Settings ……………………………………………………175
• 232. 4WD Settings ………………………………………………………………………….176
• 233. Differential Lock Settings ………………………………………………………….177
• 234. Input Sensitive Short-cut Key ……………………………………………………178
• 235. Field Area Cut-out Settings ……………………………………………………….179
• 236. Spool Valve Flow and Time Settings …………………………………………..180
• 237. Rear Fender Spool Slice Control (Optional) ………………………………..181
• 238. Work Light Settings ………………………………………………………………….182
• 239. Tyre Size Settings ……………………………………………………………………183
• 240. Touch Screen Display Settings ………………………………………………….184
• 241. Wheel Slip ………………………………………………………………………………..185
• 242. Slip Control Re-calibration ………………………………………………………..185
• 243. Slip Control – Normal Operations ……………………………………………….185
• 244. HTA – Headland Turn Assist (Option) ……………………………………………186
• 245. To Program an Example Sequence A …………………………………………187
• 246. To Operate a Headland Turn Assist Sequence …………………………….193
• 247. Service Information ……………………………………………………………………196
• 248. Calibration of Radar …………………………………………………………………..197
• 249. Error Codes ………………………………………………………………………………199
• 250. Operating Environment ……………………………………………………………………203
• 251. Operating in Low Temperatures …………………………………………………..203
• 252. Oil Temperature …………………………………………………………………………203
• 253. Hill Hold (Optional) …………………………………………………………………….203
• 254. Using the Engine and Gearbox Heaters ………………………………………..203
• 255. Heating of the SCR System ………………………………………………………..204
• 256. Operating in High Temperatures ………………………………………………….204
• 257. Protection offered by the Cab ………………………………………………………205
• 258. Definition of Category 1 ……………………………………………………………205
• 259. Definition of Category 2 ……………………………………………………………205
• 260. Comfort and Safety inside the Cab …………………………………………….205
• 261. Refuelling the Machine ……………………………………………………………………206
• 262. Low Fuel Levels ………………………………………………………………………..206
• 263. Filling the Tank ………………………………………………………………………….206
• 264. Filling with Diesel Exhaust Fluid (DEF) …………………………………………207
• 265. Moving a Disabled Machine …………………………………………………………….209
• 266. General …………………………………………………………………………………….209
• 267. Preparation for Towing ……………………………………………………………….209
• 268. Connect the towing vehicle ……………………………………………………….209
• 269. Prepare the machine. ………………………………………………………………209
• 270. Transporting the Machine ………………………………………………………………..212
• 271. Storage of the Machine …………………………………………………………………..214
• 272. Introduction ……………………………………………………………………………….214
• 273. Storage Area …………………………………………………………………………….214
• 274. Prepare the Machine for Storage …………………………………………………214
• 275. Put the Machine into Storage ………………………………………………………214
• 276. During Storage ………………………………………………………………………….214
• 277. Take the Machine Out of Storage …………………………………………………215
• 278. Routine Maintenance
• 279. Service Requirements …………………………………………………………………….217
• 280. Introduction ……………………………………………………………………………….217
• 281. Owner-Operator Support …………………………………………………………….217
• 282. Service-Maintenance Agreements ……………………………………………….217
• 283. Initial Service and Inspection ……………………………………………………….217
• 284. Obtaining Replacement Parts ………………………………………………………218
• 285. Preparing the Machine for Maintenance …………………………………………….219
• 286. Making the Machine Safe ……………………………………………………………219
• 287. Health and Safety …………………………………………………………………………..220
• 288. Lubricants …………………………………………………………………………………220
• 289. Introduction …………………………………………………………………………….220
• 290. Hygiene ………………………………………………………………………………….220
• 291. Storage ………………………………………………………………………………….220
• 292. Waste Disposal ……………………………………………………………………….220
• 293. Handling …………………………………………………………………………………220
• 294. First Aid – Oil …………………………………………………………………………..221
• 295. Spillage ……