JCB 3CX, 4CX Advance Easy Control Backhoe Loader Operator Manual 9811-4300

Description

• Model List:
  • 3CX, 4CX Advance Easy Control Backhoe Loader

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Backhoe Loader ………………………………………………………………3
• 16. Intended Use ………………………………………………………………………………..3
• 17. Component List …………………………………………………………………………….3
• 18. Safety Check List ……………………………………………………………………………….4
• 19. Safety – Yours and Others ………………………………………………………………4
• 20. General Safety ……………………………………………………………………………..4
• 21. Operating Safety …………………………………………………………………………..6
• 22. Maintenance Safety ……………………………………………………………………….9
• 23. Safety Decals ………………………………………………………………………………….15
• 24. Introduction …………………………………………………………………………………15
• 25. Safety Decal Recognition ……………………………………………………………..16
• 26. Identifying Your Machine …………………………………………………………………..18
• 27. Machine Identification Plate ………………………………………………………….18
• 28. Component Identification Plates …………………………………………………….18
• 29. Transmission Identification Numbers ……………………………………………..20
• 30. ROPS-FOPS Certification plate ……………………………………………………..21
• 31. FOPS Data Plate …………………………………………………………………………21
• 32. Machine Security ……………………………………………………………………………..22
• 33. Introduction …………………………………………………………………………………22
• 34. JCB Plantguard …………………………………………………………………………..22
• 35. Construction Equipment Security And Registration Scheme (CESAR) .22
• 36. Operation
• 37. Introduction ……………………………………………………………………………………..23
• 38. Before Entering the Cab ……………………………………………………………………24
• 39. Entering and Leaving the Cab ……………………………………………………………25
• 40. Doors and Windows …………………………………………………………………………26
• 41. Opening and Closing the Doors …………………………………………………….26
• 42. Opening and Closing the Side Windows …………………………………………26
• 43. Opening and Closing the Rear Window ………………………………………….27
• 44. Seat Controls …………………………………………………………………………………..28
• 45. Introduction …………………………………………………………………………………28
• 46. Standard Seat ……………………………………………………………………………..28
• 47. Electrical Options ………………………………………………………………………..30
• 48. Seat Belt …………………………………………………………………………………………31
• 49. Inertia Reel Seat Belt …………………………………………………………………..31
• 50. Visibility Aids ……………………………………………………………………………………33
• 51. Mirrors and Adjustment ………………………………………………………………..33
• 52. Cab Layout ……………………………………………………………………………………..34
• 53. Component Key …………………………………………………………………………..35
• 54. Drive Controls, Switches and Instruments ……………………………………………36
• 55. Drive Controls ……………………………………………………………………………..36
• 56. Switches …………………………………………………………………………………….43
• 57. Instruments …………………………………………………………………………………48
• 58. Torque Lock ………………………………………………………………………………..51
• 59. Air Conditioning and Heater Controls ……………………………………………..52
• 60. Extreme Cold Climate Heater Switch (Optional) ………………………………53
• 61. Removing And Installing the Radio ………………………………………………..58
• 62. Operating Levers ……………………………………………………………………………..59
• 63. Loader Controls …………………………………………………………………………..59
• 64. Loader Shovel …………………………………………………………………………….60
• 65. Stabiliser Controls ……………………………………………………………………….63
• 66. Backhoe Controls ………………………………………………………………………..65
• 67. Safety Equipment …………………………………………………………………………….72
• 68. Boom and Slew Locks ………………………………………………………………….72
• 69. Control Lever Locks (If Fitted) ……………………………………………………….74
• 70. Overload Warning System (If Fitted) ………………………………………………75
• 71. Beacon ………………………………………………………………………………………76
• 72. Fire Extinguisher (if fitted) …………………………………………………………….77
• 73. Before Starting the Engine …………………………………………………………………78
• 74. Starting The Engine ………………………………………………………………………….80
• 75. Preparing The Machine For Travel ……………………………………………………..82
• 76. Backhoe Attachments ………………………………………………………………….82
• 77. Tucked In Travel Position ……………………………………………………………..82
• 78. Central Protruding Travel Position ………………………………………………….83
• 79. Road Travel Position ……………………………………………………………………83
• 80. Site Travelling Position …………………………………………………………………86
• 81. Testing The Park Brake …………………………………………………………………….87
• 82. Getting The Machine Moving ……………………………………………………………..88
• 83. Operating Practices ……………………………………………………………………..88
• 84. Stopping and Parking the Machine ……………………………………………………..91
• 85. Working with the Machine …………………………………………………………………93
• 86. Using the Attachments and Site Safety …………………………………………..93
• 87. Danger Zone ………………………………………………………………………………95
• 88. Log Moving-Handling ……………………………………………………………………95
• 89. Working with the Loader ……………………………………………………………….96
• 90. Working With The Backhoe …………………………………………………………..98
• 91. Object Handling (If Fitted) …………………………………………………………..109
• 92. Operating Environment …………………………………………………………………… 112
• 93. Introduction ………………………………………………………………………………. 112
• 94. Operating in Low Temperatures ………………………………………………….. 112
• 95. Operating in High Temperatures …………………………………………………. 112
• 96. Operating in Dusty or Sandy Areas ……………………………………………… 112
• 97. Operating in Coastal Regions …………………………………………………….. 112
• 98. Operating on Wet or Soft Ground ………………………………………………… 112
• 99. Refuelling the Machine …………………………………………………………………… 113
• 100. Low Fuel Levels ……………………………………………………………………….. 113
• 101. Filling the Tank …………………………………………………………………………. 113
• 102. Moving A Disabled Machine ……………………………………………………………. 115
• 103. Towing and Retrieval …………………………………………………………………. 115
• 104. Transporting The Machine ………………………………………………………………. 117
• 105. Lifting A Machine …………………………………………………………………………… 119
• 106. Storage of the Machine …………………………………………………………………..122
• 107. Introduction ……………………………………………………………………………….122
• 108. Storage Area …………………………………………………………………………….122
• 109. Prepare the Machine for Storage …………………………………………………122
• 110. Put the Machine into Storage ………………………………………………………122
• 111. During Storage ………………………………………………………………………….122
• 112. Take the Machine Out of Storage …………………………………………………123
• 113. Routine Maintenance
• 114. Service Requirements …………………………………………………………………….125
• 115. Introduction ……………………………………………………………………………….125
• 116. Owner-Operator Support …………………………………………………………….125
• 117. Service-Maintenance Agreements ……………………………………………….125
• 118. Initial Service and Inspection (100 Hours) ……………………………………..125
• 119. Lifting Regulations – Inspections and Tests ……………………………………126
• 120. Obtaining Replacement Parts ………………………………………………………126
• 121. Health and Safety …………………………………………………………………………..127
• 122. Lubricants …………………………………………………………………………………127
• 123. Battery ……………………………………………………………………………………..129
• 124. Service Schedules ………………………………………………………………………….131
• 125. Introduction ……………………………………………………………………………….131
• 126. How to Use the Service Schedules ………………………………………………131
• 127. Calendar Equivalents …………………………………………………………………131
• 128. Pre-start Cold Checks, Service Points and Fluid Levels ………………….132
• 129. Functional Test and Final Inspection …………………………………………….135
• 130. Fluids, Lubricants and Capacities ……………………………………………………..137
• 131. Coolant Mixtures ……………………………………………………………………….139
• 132. Fuels ………………………………………………………………………………………..140
• 133. Tools …………………………………………………………………………………………….143
• 134. Toolbox (If fitted) ………………………………………………………………………..143
• 135. Carrying Tools onto the Machine ………………………………………………….143
• 136. Prepare the Machine for Maintenance ………………………………………………144
• 137. Introduction ……………………………………………………………………………….144
• 138. How to Make the Machine Safe (Loader Arm Lowered) ………………….145
• 139. How to Make the Machine Safe (Loader Arm Lifted) ………………………145
• 140. Cleaning the Machine ……………………………………………………………………..148
• 141. Introduction ……………………………………………………………………………….148
• 142. Preparing the Machine for Cleaning ……………………………………………..148
• 143. Cleaning the Machine …………………………………………………………………149
• 144. Checking for Damage ……………………………………………………………………..152
• 145. Check the Machine Body and Structure ………………………………………..152
• 146. Check the Seat and Seat Belt ……………………………………………………..152
• 147. Check the Tyres ………………………………………………………………………..152
• 148. ROPS-FOPS Structure ……………………………………………………………………153
• 149. Checking The ROPS-FOPS Structure …………………………………………..153
• 150. Greasing ……………………………………………………………………………………….154
• 151. Introduction ……………………………………………………………………………….154
• 152. Preparing the Machine for Greasing …………………………………………….154
• 153. Loader Arms ……………………………………………………………………………..155
• 154. Backhoe and Quickhitch ……………………………………………………………..156
• 155. Front Axle (2 Wheel Drive Machines) ……………………………………………157
• 156. Front Axle (4 Wheel Drive Machines) ……………………………………………157
• 157. Front Axle (All Wheel Drive Machines) ………………………………………….158
• 158. Rear Axle (All Wheel Drive Machines) ………………………………………….158
• 159. Extending Dipper ……………………………………………………………………….159
• 160. Driveshafts ……………………………………………………………………………….159
• 161. 6 – In – 1 Clamshovel ………………………………………………………………….160
• 162. Stabilisers (Centremount Machines) …………………………………………….160
• 163. Loader Quickhitch ……………………………………………………………………..160
• 164. Power Sideshift …………………………………………………………………………160
• 165. Kingpost …………………………………………………………………………………..161
• 166. Knuckle (if fitted) ………………………………………………………………………..161
• 167. Backhoe Quickhitch (Hydraulic) …………………………………………………..162
• 168. Access Panels ……………………………………………………………………………….163
• 169. Engine Cover …………………………………………………………………………….163
• 170. Engine Cover – Canopy Machines Only ………………………………………..164
• 171. Front Grille ………………………………………………………………………………..165
• 172. Heater and Air Conditioning …………………………………………………………….166
• 173. Cleaning the Cab Heater Fresh Air Filter ………………………………………166
• 174. Changing the Cab Air Conditioning Recirculation Filter (If Fitted) ……..167
• 175. Brakes ………………………………………………………………………………………….168
• 176. Park Brake Adjustment ……………………………………………………………….168
• 177. Checking the Foot Brake Fluid Level ……………………………………………169
• 178. Electrical System ……………………………………………………………………………170
• 179. Battery ……………………………………………………………………………………..170
• 180. Jump Starting The Engine …………………………………………………………..172
• 181. Fuses ……………………………………………………………………………………….173
• 182. Link Box Fuses ………………………………………………………………………….174
• 183. Relays ……………………………………………………………………………………..175
• 184. Engine ………………………………………………………………………………………….177
• 185. Oil and Filter ……………………………………………………………………………..177
• 186. Cooling System …………………………………………………………………………179
• 187. Front End Accessory Drive Belt …………………………………………………..181
• 188. Air Filter ……………………………………………………………………………………183
• 189. Fuel System …………………………………………………………………………………..184
• 190. Water Separator and Engine Fuel Filter ………………………………………..184
• 191. Bleeding the System ………………………………………………………………….189
• 192. Hydraulic System ……………………………………………………………………………190
• 193. Checking the Fluid Level …………………………………………………………….190
• 194. Hydraulic Tank Cap ……………………………………………………………………191
• 195. Changing the Filter Element ………………………………………………………..191
• 196. Changing the Suction Strainer ……………………………………………………..193
• 197. Changing the Pilot Filter Element …………………………………………………194
• 198. Hose Burst Protection Valve (If Fitted) ………………………………………………195
• 199. Checking Hose Burst Protection Valve ………………………………………….195
• 200. Lowering a Load ………………………………………………………………………..195
• 201. Boom and Dipper Hose Burst Protection Valve (HBPV) ………………….195
• 202. Loader Hose Burst Protection Valve (HBPV) …………………………………196
• 203. Transmission …………………………………………………………………………………197
• 204. Gearbox ……………………………………………………………………………………197
• 205. Axles (All Wheel Steer Machines) ………………………………………………..200
• 206. Axles (Two Wheel Steer Machines) ………………………………………………202
• 207. Tyres and Wheels …………………………………………………………………………..204
• 208. Tyre Inflation ……………………………………………………………………………..204
• 209. Checking the Wheel Nut Torques …………………………………………………205
• 210. Wheel Alignment ……………………………………………………………………………206
• 211. Introduction ……………………………………………………………………………….206
• 212. Electronic Steer Mode Selector ……………………………………………………206
• 213. Wear Pads …………………………………………………………………………………….207
• 214. Extradig Dipper Wear Pads …………………………………………………………207
• 215. Stabiliser Legs (Sideshift Machines Only) ……………………………………..209
• 216. Windscreen Washer ……………………………………………………………………….210
• 217. Checking the Level …………………………………………………………………….210
• 218. Fire Extinguisher (if fitted) ……………………………………………………………….. 211
• 219. Checking the Fire Extinguisher …………………………………………………… 211
• 220. Optional Attachments
• 221. Introduction ……………………………………………………………………………………213
• 222. Attachments For Your Machine ………………………………………………………..214
• 223. Attachment Operation ……………………………………………………………………..215
• 224. Auxiliary Return Hose Options …………………………………………………….215
• 225. High And Low Flow Attachments ………………………………………………….216
• 226. Quick Release Couplings ………………………………………………………………..217
• 227. Connecting and Disconnecting …………………………………………………….217
• 228. Venting Hydraulic Pressure ……………………………………………………………..219
• 229. Loader Quickhitch …………………………………………………………………………..220
• 230. Installing The Quickhitch Carriage ……………………………………………….220
• 231. Removing The Quickhitch Carriage ……………………………………………..221
• 232. Installing Loader Quickhitch Attachments ……………………………………..221
• 233. Removing Loader Quickhitch Attachments ……………………………………223
• 234. Backhoe Quickhitch (Mechanical Type) …………………………………………….225
• 235. Installing The Quickhitch …………………………………………………………….225
• 236. Removing The Quickhitch …………………………………………………………..226
• 237. Installing Backhoe Quickhitch Attachments ……………………………………226
• 238. Removing Backhoe Quickhitch Attachments ………………………………….227
• 239. Directly Mounted Backhoe Attachments …………………………………………….229
• 240. Installing Directly Mounted Backhoe Attachments ………………………….229
• 241. Shovel – Forks Option ……………………………………………………………………..231
• 242. Safety and Control ……………………………………………………………………..231
• 243. Preparing the Forks for Use ………………………………………………………..231
• 244. Preparing For Road Travel ………………………………………………………….232
• 245. Preparing For Site Travel ……………………………………………………………232
• 246. Adjust The Fork Spacing …………………………………………………………….232
• 247. Daily Maintenance ……………………………………………………………………..232
• 248. Tool Carrier And Forks Option ………………………………………………………….233
• 249. Safety and Control ……………………………………………………………………..233
• 250. Preparing the Forks for Use ………………………………………………………..233
• 251. Adjust the Fork Spacing ……………………………………………………………..234
• 252. Preparing for Road Travel …………………………………………………………..234
• 253. Preparing for Site Travel ……………………………………………………………..234
• 254. Preparing for Shovel Operation ……………………………………………………234
• 255. Daily Maintenance ……………………………………………………………………..234
• 256. Hammer Operation (If Fitted) ……………………………………………………………235
• 257. Operation ………………………………………………………………………………….235
• 258. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..237
• 259. Connecting the Hand Held Tool ……………………………………………………237
• 260. Operating The Tool …………………………………………………………………….238
• 261. Disconnecting the Hand Held Tool ……………………………………………….238
• 262. Side Tip Shovel ……………………………………………………………………………..239
• 263. Safety Decals ……………………………………………………………………………239
• 264. Safety and Control ……………………………………………………………………..240
• 265. Side Tip Operation ……………………………………………………………………..240
• 266. Daily Maintenance ……………………………………………………………………..242
• 267. Specifications
• 268. Lifting (Object Handling) Regulations and Safe Working Loads …………….243
• 269. Introduction ……………………………………………………………………………….243
• 270. Safe Working Loads …………………………………………………………………..243
• 271. Safe Working Loads – Forks ………………………………………………………..244
• 272. Safe Working Loads – Loader ………………………………………………………244
• 273. Backhoe Bucket Weights And Dimensions ………………………………………..245
• 274. General Purpose Buckets (Standard Profile) …………………………………245
• 275. General Purpose Buckets (Deep Profile) ………………………………………245
• 276. Grading Buckets ………………………………………………………………………..245
• 277. Jaw Bucket ……………………………………………………………………………….245
• 278. Tapered Ditching Buckets ……………………………………………………………246
• 279. Excavator Quick Hitch ………………………………………………………………..246
• 280. Static Dimensions …………………………………………………………………………..247
• 281. 3CX Machines …………………………………………………………………………..247
• 282. 3CX Super Machines …………………………………………………………………249
• 283. 4CX Machines …………………………………………………………………………..251
• 284. Hydraulic Hose Burst Pressures ……………………………………………………….253
• 285. Noise Data …………………………………………………………………………………….254
• 286. Vibration Data ………………………………………………………………………………..255
• 287. Introduction ……………………………………………………………………………….255
• 288. 4CX, 3CX Super ………………………………………………………………………