JCB 3CX, 4CX Advance Precision Control Operator Manual 9811-2250

Description

• Model List:
  • 3CX, 4CX Advance Precision Control

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Backhoe Loader ………………………………………………………………3
• 16. Component List …………………………………………………………………………….3
• 17. Safety Check List ……………………………………………………………………………….4
• 18. Safety – Yours and Others ………………………………………………………………4
• 19. General Safety ……………………………………………………………………………..4
• 20. Operating Safety …………………………………………………………………………..6
• 21. Maintenance Safety ……………………………………………………………………….9
• 22. Safety Decals ………………………………………………………………………………….15
• 23. Introduction …………………………………………………………………………………15
• 24. Safety Decal Recognition ……………………………………………………………..16
• 25. Identifying Your Machine …………………………………………………………………..18
• 26. Machine Identification Plate ………………………………………………………….18
• 27. Typical Product Identification Number (PIN) ……………………………………18
• 28. Component Identification Plates …………………………………………………….19
• 29. Transmission Identification Numbers ……………………………………………..19
• 30. Rops-Fops Certification Plate ………………………………………………………..20
• 31. Machine Security ……………………………………………………………………………..21
• 32. Introduction …………………………………………………………………………………21
• 33. JCB Plantguard …………………………………………………………………………..21
• 34. Construction Equipment Security And Registration Scheme (CESAR) .21
• 35. Operation
• 36. Introduction ……………………………………………………………………………………..23
• 37. Before Entering the Cab ……………………………………………………………………24
• 38. Entering and Leaving the Cab ……………………………………………………………25
• 39. Doors and Windows …………………………………………………………………………26
• 40. Opening and Closing the Doors …………………………………………………….26
• 41. Opening and Closing the Side Windows …………………………………………26
• 42. Opening and Closing the Rear Window ………………………………………….27
• 43. Seat Controls …………………………………………………………………………………..28
• 44. Introduction …………………………………………………………………………………28
• 45. Standard Seat ……………………………………………………………………………..28
• 46. Electrical Options ………………………………………………………………………..30
• 47. Seat Belt …………………………………………………………………………………………31
• 48. Inertia Reel Seat Belt …………………………………………………………………..31
• 49. Cab Layout ……………………………………………………………………………………..32
• 50. Component Key …………………………………………………………………………..32
• 51. Drive Controls, Switches and Instruments ……………………………………………33
• 52. Drive Controls ……………………………………………………………………………..33
• 53. Switches …………………………………………………………………………………….39
• 54. Instruments …………………………………………………………………………………44
• 55. Torque Lock ………………………………………………………………………………..47
• 56. Air Conditioning and Heater Controls ……………………………………………..48
• 57. Extreme Cold Climate Heater Switch (Optional) ………………………………49
• 58. Removing And Installing the Radio ………………………………………………..54
• 59. Operating Levers ……………………………………………………………………………..55
• 60. Loader Controls …………………………………………………………………………..55
• 61. Loader Shovel …………………………………………………………………………….56
• 62. Stabiliser Controls ……………………………………………………………………….59
• 63. Backhoe Controls ………………………………………………………………………..61
• 64. Safety Equipment …………………………………………………………………………….68
• 65. Boom and Slew Locks ………………………………………………………………….68
• 66. Control Lever Locks (If Fitted) ……………………………………………………….70
• 67. Stabiliser Travel Locks ………………………………………………………………….70
• 68. Beacon ………………………………………………………………………………………71
• 69. Before Starting The Engine ……………………………………………………………….72
• 70. Starting The Engine ………………………………………………………………………….74
• 71. Preparing The Machine For Travel ……………………………………………………..76
• 72. Backhoe Attachments ………………………………………………………………….76
• 73. Tucked In Travel Position ……………………………………………………………..76
• 74. Central Protruding Travel Position ………………………………………………….77
• 75. Road Travel Position ……………………………………………………………………77
• 76. Site Travelling Position …………………………………………………………………80
• 77. Testing The Park Brake …………………………………………………………………….81
• 78. Getting The Machine Moving ……………………………………………………………..82
• 79. Operating Practices ……………………………………………………………………..82
• 80. Stopping and Parking the Machine ……………………………………………………..85
• 81. Working with the Machine …………………………………………………………………87
• 82. Using the Attachments and Site Safety …………………………………………..87
• 83. Working with the Loader ……………………………………………………………….89
• 84. Working With The Backhoe …………………………………………………………..91
• 85. Operating In Low And High Temperatures …………………………………………102
• 86. Low Temperatures ……………………………………………………………………..102
• 87. High Temperatures …………………………………………………………………….102
• 88. Refuelling the Machine ……………………………………………………………………103
• 89. Low Fuel Levels ………………………………………………………………………..103
• 90. Filling the Tank ………………………………………………………………………….103
• 91. Moving A Disabled Machine …………………………………………………………….105
• 92. Transporting The Machine ……………………………………………………………….106
• 93. Storage …………………………………………………………………………………………108
• 94. Storing the Machine ……………………………………………………………………108
• 95. Routine Maintenance
• 96. Service Requirements …………………………………………………………………….109
• 97. Introduction ……………………………………………………………………………….109
• 98. Owner-Operator Support …………………………………………………………….109
• 99. Service-Maintenance Agreements ……………………………………………….109
• 100. Initial Service and Inspection (100 Hours) ……………………………………..109
• 101. Lifting Regulations – Inspections and Tests …………………………………… 110
• 102. Obtaining Replacement Parts ……………………………………………………… 110
• 103. Health and Safety ………………………………………………………………………….. 111
• 104. Lubricants ………………………………………………………………………………… 111
• 105. Battery …………………………………………………………………………………….. 113
• 106. First Aid – Electrolyte …………………………………………………………………. 113
• 107. Service Schedules …………………………………………………………………………. 115
• 108. Introduction ………………………………………………………………………………. 115
• 109. How to Use the Service Schedules ……………………………………………… 115
• 110. Calendar Equivalents ………………………………………………………………… 115
• 111. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 116
• 112. Functional Test and Final Inspection ……………………………………………. 119
• 113. Fluids, Lubricants and Capacities ……………………………………………………..121
• 114. Coolant Mixtures ……………………………………………………………………….123
• 115. Fuels ………………………………………………………………………………………..124
• 116. Prepare the Machine for Maintenance ………………………………………………127
• 117. Introduction ……………………………………………………………………………….127
• 118. How to Make the Machine Safe (Loader Arm Lowered) ………………….128
• 119. How to Make the Machine Safe (Loader Arm Lifted) ………………………128
• 120. Cleaning the Machine ……………………………………………………………………..131
• 121. Introduction ……………………………………………………………………………….131
• 122. Preparing the Machine for Cleaning ……………………………………………..131
• 123. Cleaning the Machine …………………………………………………………………132
• 124. Checking for Damage ……………………………………………………………………..135
• 125. Seat Belt ……………………………………………………………………………………….136
• 126. Checking the Seat Belt Condition and Security ………………………………136
• 127. ROPS-FOPS Structure ……………………………………………………………………137
• 128. Checking The ROPS-FOPS Structure …………………………………………..137
• 129. Greasing ……………………………………………………………………………………….138
• 130. Introduction ……………………………………………………………………………….138
• 131. Preparing the Machine for Greasing …………………………………………….138
• 132. Loader Arms ……………………………………………………………………………..139
• 133. Backhoe and Quickhitch ……………………………………………………………..140
• 134. Front Axle (2 Wheel Drive Machines) ……………………………………………141
• 135. Front Axle (4 Wheel Drive Machines) ……………………………………………141
• 136. Front Axle (All Wheel Drive Machines) ………………………………………….142
• 137. Rear Axle (All Wheel Drive Machines) ………………………………………….142
• 138. Extending Dipper ……………………………………………………………………….143
• 139. Driveshafts ……………………………………………………………………………….143
• 140. 6 – In – 1 Clamshovel ………………………………………………………………….144
• 141. Stabilisers (Centremount Machines) …………………………………………….144
• 142. Loader Quickhitch ……………………………………………………………………..144
• 143. Power Sideshift …………………………………………………………………………144
• 144. Kingpost …………………………………………………………………………………..145
• 145. Knuckle (if fitted) ………………………………………………………………………..145
• 146. Backhoe Quickhitch (Hydraulic) …………………………………………………..146
• 147. Access Panels ……………………………………………………………………………….147
• 148. Engine Cover …………………………………………………………………………….147
• 149. Engine Cover – Canopy Machines Only ………………………………………..148
• 150. Front Grille ………………………………………………………………………………..149
• 151. Brakes ………………………………………………………………………………………….150
• 152. Park Brake Adjustment ……………………………………………………………….150
• 153. Checking the Foot Brake Fluid Level ……………………………………………151
• 154. Electrical System ……………………………………………………………………………152
• 155. Battery ……………………………………………………………………………………..152
• 156. Jump Starting The Engine …………………………………………………………..154
• 157. Fuses ……………………………………………………………………………………….155
• 158. Link Box Fuses ………………………………………………………………………….157
• 159. Relays ……………………………………………………………………………………..158
• 160. Engine ………………………………………………………………………………………….160
• 161. Oil and Filter ……………………………………………………………………………..160
• 162. Cooling System …………………………………………………………………………162
• 163. Front End Accessory Drive Belt …………………………………………………..164
• 164. Air Filter ……………………………………………………………………………………166
• 165. Fuel System …………………………………………………………………………………..167
• 166. Water Separator and Engine Fuel Filter ………………………………………..167
• 167. Bleeding the System ………………………………………………………………….172
• 168. Hydraulic System ……………………………………………………………………………173
• 169. Checking the Fluid Level …………………………………………………………….173
• 170. Hydraulic Tank Cap ……………………………………………………………………174
• 171. Changing the Filter Element ………………………………………………………..174
• 172. Changing the Suction Strainer ……………………………………………………..176
• 173. Changing the Pilot Filter Element …………………………………………………177
• 174. Transmission …………………………………………………………………………………178
• 175. Gearbox ……………………………………………………………………………………178
• 176. Axles (All Wheel Steer Machines) ………………………………………………..181
• 177. Axles (Two Wheel Steer Machines) ………………………………………………183
• 178. Tyres and Wheels …………………………………………………………………………..185
• 179. Tyre Inflation ……………………………………………………………………………..185
• 180. Checking the Wheel Nut Torques …………………………………………………185
• 181. Wheel Alignment ……………………………………………………………………………186
• 182. Introduction ……………………………………………………………………………….186
• 183. Electronic Steer Mode Selector ……………………………………………………186
• 184. Wear Pads …………………………………………………………………………………….187
• 185. Extradig Dipper Wear Pads …………………………………………………………187
• 186. Stabiliser Legs (Sideshift Machines Only) ……………………………………..189
• 187. Windscreen Washer ……………………………………………………………………….190
• 188. Checking the Level …………………………………………………………………….190
• 189. Optional Attachments
• 190. Introduction ……………………………………………………………………………………191
• 191. Attachments For Your Machine ………………………………………………………..192
• 192. Attachment Operation ……………………………………………………………………..193
• 193. Auxiliary Return Hose Options …………………………………………………….193
• 194. High And Low Flow Attachments ………………………………………………….194
• 195. Quick Release Couplings ………………………………………………………………..195
• 196. Connecting and Disconnecting …………………………………………………….195
• 197. Venting Hydraulic Pressure ……………………………………………………………..197
• 198. Loader Quickhitch …………………………………………………………………………..198
• 199. Installing The Quickhitch Carriage ……………………………………………….198
• 200. Removing The Quickhitch Carriage ……………………………………………..199
• 201. Installing Loader Quickhitch Attachments ……………………………………..199
• 202. Removing Loader Quickhitch Attachments ……………………………………201
• 203. Backhoe Quickhitch (Mechanical Type) …………………………………………….203
• 204. Installing The Quickhitch …………………………………………………………….203
• 205. Removing The Quickhitch …………………………………………………………..204
• 206. Installing Backhoe Quickhitch Attachments ……………………………………204
• 207. Removing Backhoe Quickhitch Attachments ………………………………….205
• 208. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..207
• 209. Installing the Quickhitch ……………………………………………………………..207
• 210. Removing the Quickhitch ……………………………………………………………208
• 211. Installing Backhoe Quickhitch Attachments ……………………………………208
• 212. Removing Backhoe Quickhitch Attachments ………………………………….210
• 213. Directly Mounted Backhoe Attachments …………………………………………….212
• 214. Installing Directly Mounted Backhoe Attachments ………………………….212
• 215. Shovel – Forks Option ……………………………………………………………………..214
• 216. Safety and Control ……………………………………………………………………..214
• 217. Preparing the Forks for Use ………………………………………………………..214
• 218. Preparing For Road Travel ………………………………………………………….215
• 219. Preparing For Site Travel ……………………………………………………………215
• 220. Adjust The Fork Spacing …………………………………………………………….215
• 221. Daily Maintenance ……………………………………………………………………..215
• 222. Tool Carrier And Forks Option ………………………………………………………….216
• 223. Safety and Control ……………………………………………………………………..216
• 224. Preparing the Forks for Use ………………………………………………………..216
• 225. Adjust the Fork Spacing ……………………………………………………………..217
• 226. Preparing for Road Travel …………………………………………………………..217
• 227. Preparing for Site Travel ……………………………………………………………..217
• 228. Preparing for Shovel Operation ……………………………………………………217
• 229. Daily Maintenance ……………………………………………………………………..217
• 230. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..218
• 231. Connecting the Hand Held Tool ……………………………………………………218
• 232. Operating The Tool …………………………………………………………………….219
• 233. Disconnecting the Hand Held Tool ……………………………………………….219
• 234. Side Tip Shovel ……………………………………………………………………………..220
• 235. Safety Decals ……………………………………………………………………………220
• 236. Safety and Control ……………………………………………………………………..221
• 237. Side Tip Operation ……………………………………………………………………..221
• 238. Daily Maintenance ……………………………………………………………………..223
• 239. Specifications
• 240. Lifting (Craning) And Safe Working Loads …………………………………………225
• 241. Lifting Regulations ……………………………………………………………………..225
• 242. Safe Working Loads …………………………………………………………………..225
• 243. Safe Working Loads – Forks ………………………………………………………..226
• 244. Safe Working Loads – Craning …………………………………………………….227
• 245. Backhoe Bucket Weights And Dimensions ………………………………………..229
• 246. General Purpose Buckets (Standard Profile) …………………………………229
• 247. General Purpose Buckets (Deep Profile) ………………………………………229
• 248. Grading Buckets ………………………………………………………………………..229
• 249. Jaw Bucket ……………………………………………………………………………….229
• 250. Tapered Ditching Buckets ……………………………………………………………230
• 251. Excavator Quick Hitch ………………………………………………………………..230
• 252. Static Dimensions …………………………………………………………………………..231
• 253. 3CX Machines …………………………………………………………………………..231
• 254. 3CX Super Machines …………………………………………………………………232
• 255. 4CX Machines …………………………………………………………………………..233
• 256. Hydraulic Hose Burst Pressures ……………………………………………………….234
• 257. Noise Data …………………………………………………………………………………….235
• 258. Vibration Data ………………………………………………………………………………..236
• 259. Introduction ……………………………………………………………………………….236
• 260. 4CX, 3CX Super ………………………………………………………………………..237
• 261. 3CX …………………………………………………………………………………………238
• 262. Tyre Sizes And Pressures ……………………………………………………………….239
• 263. Warranty Information
• 264. Machine Service Record Sheet ………………………………………………………..243
• 265. Registration Information ………………………………………………………………….245